ABB CPS6000 Manual de usuario

QUICK START GUIDE

Page 1

This CPS6000 power system is a 23” shelf equipped with a Pulsar Edge Controller.

Single shelf system

Two shelf system Start with Step A1 of the Two Shelf System Addendum on page 5.

Tools required:

• Wire cutters and strippers

• Cable crimpers

• Torque wrench - 0-65 in-lb (0-10Nm)

Step 1 - Mount Shelf

Attach shelf to the frame using a minimum of four screws (two on each side) - 12-24 (provided).

Step 2 - Connect AC Inputs

• Sockets - 5/16”, 7/16, etc.

• Screwdrivers- Philips #1 and #2, Flat small

Use a pair of needle nose pliers to

remove the divider between the

individual rectifier

Snap Loose

Plastic

Divider With

Pliers

CPS6000

Power

System

Models:

CC109161163

23"

Shelf,

Rear

inputterminals, 5power slots,

Rear

bulk output

CC109171575

Dual

Shelf

Kit

1111

11111,1,

11'"'"1

...

Start

with

Step

this

page.

Torque

in-lb

(4N

5/16"

socket.

This

shelf

equipped

with

rearaccess

terminal

blocksand knockouts

the

side

and

top

for

conduit

fittings.

The

feeds

may

110Vac

208/220Vac,

depending

the

type

rectifier

used.

Each

rectifier

can

fed

from

an individual

circuit

one

feed

can

power

two

three

rectifiers.

Connect

the

appropriate

sizeac

wiring

the

terminal

blocks.

Caution: Ensure

power

OFF and

use

appropriate

lock-out

tag-out

procedures

before

continuing

with

ac connections.

Caution: When

connecting

utility

source,

ensure

all local and national

wiring

rules

are

being

complied

with

Caution:When

routing

cablesensurecabledoes

not

come

contact

with

sharp

rough

surfaces

that

may

damage

insulation

and cause a

short

circuit. Make

sure

cable

does

not

come

contact

with

any

pinch

points

suchas doors.

feeds

when

sharing

inputs.

Installa

strap

between

the

terminal

blocks. Secure

the

strap

position

with

screws

and

torque

inch

lbs.

Straps

and

screwsareprovided.

QUICK START GUIDE

Page 2

Step 3 - Connect Chassis and DC Reference (CO) Grounds

Connections are on the rear.

• Lug Landing: #10 on 5/8-inch center (lugs not provided)

• 10 AWG recommended

1. Connect Chassis Ground - Torque to 30 in-lb (4 Nm)

2. Connect DC Reference Ground - Torque to 30 in-lb (4 Nm)

Step 4 - Connect DC Output

Connections are on the rear. The shelf provides unprotected bulk output to an external distribution panel.

1. Lug Landing: #10 on 5/8-inch center (lugs not provided)

2. Connect +Bulk and -Bulk cables - Torque to 30 in-lb (4 Nm)

Step 5 - Set Jumpers - LAN Port and Relay per Galaxy Pulsar Edge Controller Quick

Start Guide Relay Jumpers

1. Set Jumpers - LAN Port and Relay

Step 6 - Install Controller per Galaxy Pulsar Edge Controller Quick Start Guide

Step 7 - Install Signal and Communications Cables

Connectors are on front

See Information: Alarm Connections … for Details

1. J1 Alarms and Inputs - Connect to office alarms and signals.

2. J5 LAN - Connect to Ethernet network.

Step 8 - Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar Edge

Controller Quick Start Guide - Optional

1. Connect 1– Wire Battery Temp and Voltage Monitor to J2

Note: Some applications may rely on frame

mounting screws for chassis ground omitting the

shelf ground cable

- Bulk load output

(unprotected)

Chassis Ground.

+ Bulk load output

(unprotected)

DC Reference

ground. If required.

Step 2 - Connect AC Inputs (Continued)

L2/N

1 F

EED

RECTIFIER

4 3 2 1

PMN

1111

11111,1,

FEED

PER

2 RECTIFIERS

£££.&..&..&.

<>se

nAl~•m

Ii.I

Iii

IiiIiiIiiIii

p(il

n Q n

Al41Tm

(not

available

two

shelfsystems)

QUICK START GUIDE

Page 3

Local Port LAN

Office alarm connector. See

Information: Office Alarm

Connections.

J2 - see Information: Battery Temp TP Monitor

Craft USB Port

Press Latch/

Handle

Release Button IN

Latch/Handle in

Latched Position

Latch/Handle

Springs Out

Part Way

Press Latch/

Handle

Step 9 - Controller Connections

1. J1 Alarms and Inputs - Connect to office alarms and signals.

2. J2 LAN - Connect to Ethernet network (.can also be used as a Craft Port when configured as a Server.)

Step 6 - Rectifier Installation

1. Unlatch the handle as shown above.

2. Firmly push the rectifier into the rectifier slot until the latch pops most of the way up.

3. Push the latch into the latched position.

Connectorsare

front.

See

Information: Alarm Connections ...

for

Details

1111

11111,1,

NOTE: When installing a rectifier

a powered system

the

ALM

LED

the

rectifier will blink

until

communication

with

the

controller

established.

QUICK START GUIDE

Page 4

Information: Alarm Connections

Two Shelf System Addendum

Top Shelf Signal

connections, Controller, Control Panel - Active Bottom Shelf Signal connections not used, Controller not installed,

Control Panel - Inactive (unpowered)

Shelf to Shelf Signal Cable

Shelf Address ID

Jumpers (2)

Circuit Board

1 2 3

1111

11111,1,

Office

alarm

connector

(Jl)

located

the

left

side

the

shelf.

providesaccess

the

alarmrelay

inputs

and

outputs.

Note

the

wire

color

and

alarm

descriptions

the

attached

table

Pos Color

Slgnal

Factory Default

1 BLK UserConfigurable Alarm Input DoorOpen

2 w UserConfigurableAlarm Input

AMJ

(Aux Major)

3 R/BLK

PTC

ProtectedVBUS-/ABS NA

PowerMajor

Relay

Return PMJRetum

5 OR/BLK PowerMinor

Relay

Return

PMN

Return

6 R/WHT RelaylReturn BOD/ACFail Return

7 WHT/BLK Relay2 Return

ACF

Return

8 BL/R Relay3andRelay4Return FAJ ReturnR3&R4

9 R UserConfigurableAlarm Input SPDFail

UserConfigurableAlarm Input

Air

ConditionerFail

Relay4 Unassigned

GR/BK PowerMajor

Relay

PMJ

(PowerMajor)

13 BL/BK PowerMinor

Relay

PMN

(PowerMinor)

GR/WHT Relay! BOD/ACFail

15 WHT/R Relay2

ACF

16 OR/R Relay3

FAJ

Two

shelf

systems

combine

two

identicalshelvesand installa

controller

into

the

top

shelf.

Krn)O

000

QUICK START GUIDE

Page 5

Step A1 - Set Shelf Address Jumpers on Bottom Shelf

Step A2 - Mount Shelves per main Step 1

Step A3 - Install Shelf to Shelf Signal Cable

Step A3 - Proceed with installation from main Step 2

• Specifications and ordering information are in the Slimline Power System Ordering

Brochure available at

• External Surge Protective Device (SPD) is required on all AC inputs.

Equipment Safety is Approved in IEC 60664-1 Installation Category II environments.

• Equipment and subassembly ports: 1. are suitable for connection to intra-building or unexposed wiring or cabling;

2. can be connected to shielded intra-building cabling grounded at both ends.

• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated

Ground Plane (Mesh-Bonding Network or Common Bonding Network).

• Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.

• Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).

Reference Documents

These document s are available at abbpowerconversion.com

Set

ShelfID

Jumpers

(2)on

bottom

shelf

shown

above.

Install cable

between

both

shelves.

Specifications

and

Application

Document

108992120

850035894

CC848815341

abbpowerconversion.com

Title

CPS6000 PowerShelf

Product

Manual

Galaxy Pulsar Edge Quick

Start

Guide

Pulsar Edge Controller Family ProductManual CP56000 PowerSystem Brochure

1111

11111,1,

Page 6

We reserve the right to make technical changes or modify the

contents of this document without prior notice. With regard

to purchase orders, the agreed particulars shall prevail.

ABB does not accept any responsibility whatsoever

for potential errors or possible lack of information in this

document.

We reserve all rights in this document and in the subject matter and

illustrations contained therein. Any reproduction, disclosure to third

parties or utilization of its contents – in whole or in parts – is

forbidden without prior written consent of ABB.

ABB

601 Shiloh Rd.

Plano, TX USA

abbpowerconversion.com

1111

11111,1,

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