ABB AquaMaster Explorer Manual de usuario

Electronic Commercial Water Meter

AquaMasterTM Explorer

Installation Manual

IM/AM/E_5

ABB

EN ISO 9001:2000

Cert. No. Q5907

The Company

We are an established world force in the design and manufacture of

instrumentation for industrial process control, flow measurement, gas and liquid

analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer

customers application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced

technology and unrivalled service and support.

The quality, accuracy and performance of the Company’s products result from

over 100 years experience, combined with a continuous program of innovative

design and development to incorporate the latest technology.

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration

plantsoperatedbytheCompany,andisindicativeofourdedicationtoqualityand

accuracy.

EN 29001 (ISO 9001)

Lenno, Italy – Cert. No. 9/90A

Electrical Safety

ThisequipmentcomplieswiththerequirementsofCEI/IEC61010-1:2001-2"Safetyrequirementsforelectricalequipmentfor

measurement, control, and laboratory use". If the equipment is used in a manner NOT specified by the Company, the

protection provided by the equipment may be impaired.

Symbols

One or more of the following symbols may appear on the equipment labelling:

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this

manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior

approval of the Technical Communications Department.

Warning – Refer to the manual for instructions

Caution – Risk of electric shock

Protective earth (ground) terminal

Earth (ground) terminal

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected

through double insulation

Stonehouse, UK

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in

accordance with the information given.

4. Normalsafetyprecautionsmustbetakentoavoidthepossibilityofanaccidentoccurringwhenoperatinginconditions

of high pressure and/or temperature.

5. Chemicalsmustbestoredawayfromheat,protectedfromtemperatureextremesandpowderskeptdry.Normalsafe

handling procedures must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where

applicable) may be obtained from the Company address on the back cover, together with servicing and spares

information.

0255

CONTENTS

AquaMasterTM is a range of high performance

electromagnetic flowmeters for the measurement

of electrically conductive fluids and are normally

supplied as factory configured, calibrated

systems.

Warning.

•Installation and maintenance must

be carried out only by suitably trained

personnel.

•Read all relevant sections of this

manual before selecting a location.

•The safety requirements of this

equipment, any associated

equipment and the local environment

must be taken into consideration

during installation.

•Install and use this equipment in

accordance with relevant national

and local standards.

•Specific safety precautions apply to

the use of the GSM engine which

forms part of the GSM-equipped

version of this product. If the unit

purchased has GSM-capability, read

Appendix A on page 24 before

selecting a location.

1INTRODUCTION

1INTRODUCTION ......................................... 1

2MECHANICAL INSTALLATION .................. 2

2.1 Unpacking .......................................... 2

2.2 Installation Conditions ........................ 2

2.3 Transmitter Dimensions ...................... 4

2.4 GSM-equipped Transmitters .............. 5

2.4.1 GSM Antenna Installation ....... 5

2.4.2 Connecting a Remote

Antenna ................................. 7

2.4.3 Installing a SIM Card .............. 8

3ELECTRICAL INSTALLATION .................... 9

3.1 Bonding/Grounding ............................ 9

3.2 Connections ..................................... 14

3.2.1 Sensor Terminal Box

Connections (Remote Versions

only) ..................................... 14

3.2.2 Environmental Protection ...... 14

3.2.3 Transmitter Connections ............... 17

3.3.1 Frequency Outputs ............... 17

3.3.2 Alarm Interface ..................... 17

3.3.3 Connector Input/Output

Connections ........................ 18

3.3.4 Local Computer Connection 19

3.3.5 Pressure Transducer ............. 20

4START-UP AND OPERATION .................. 21

4.1 Start-up ............................................ 21

4.2 Display Activation ............................. 22

4.3 Battery Replacement ........................ 22

4.4 Accessories/Spares Kits ................... 23

SPECIFICATION ............................................. 24

APPENDIX A – GSM-EQUIPPED UNITS –

SAFETY PRECAUTIONS ............................... 26

Safety Precautions .................................... 26

NOTES ............................................................ 27

Allow room to

read display

>2 x pipe dia.

minimum

>5 x pipe dia.

minimum

Flow Direction

60C (140F)

Maximum

–20C (–4F)

Minimum

AquaMaster

AquaMaster AquaMaster

2MECHANICAL INSTALLATION

2.1 Unpacking

2.2 Installation Conditions – Figs. 2.1 to 2.17

Caution.Do NOT exceed the maximum

working pressure marked on the

equipment.

Fig. 2.1 Unpacking

Fig. 2.2 Spillage

Fig. 2.3 Vibration

Fig. 2.4 Localized Heat

Fig. 2.5 Siting

Fig. 2.6 Straight Pipe Requirements

Fig. 2.7 Fluid Level

Fig. 2.8 Within Temperature Limits

Fig. 2.9 Shade

Supports

< 2m

(78in)

IP68 (NEMA 6P/

ENCLOSURE 6P)

Submerged

9 Months

Accrued Time

Backfill

(Recommended)

Adequate

Protection

Plate

80C (176F)

Maximum

–10C (14F)

Minimum

Fit gaskets

Gasket same

size as pipe

0.7m (2.3 ft)

minimum

For access to batteries, display

and communication connector.

2MECHANICAL INSTALLATION…

Fig. 2.10 Above Ground

Fig. 2.11 Temperature Difference

Fig. 2.12 Within Environmental Rating

Fig. 2.13 Underground

Fig. 2.14 Cable Routing

Fig. 2.15 Gasket Fitting

Fig. 2.16 Separation of Sensors

Fig. 2.17 Access to Transmitter

AquaMaster

168

(6.6)

(2.0)

115

(4.5)

177

(7.0)

Ø6.5

(0.3)

Ø13

(0.5)

136

(5.4)

(0.8)

…2 MECHANICAL INSTALLATION

2.3 Transmitter Dimensions – Fig. 2.18 and 2.19

Fig. 2.18 Transmitter Dimensions

Fig. 2.19 Battery Pack Dimensions

135

(5.3)

135

(5.3)

(0.3)

(2.75)

Dimensions in mm (in.)

50mm

Remote

Antenna

Integral

Antenna

2MECHANICAL INSTALLATION…

2.4 GSM-equipped Transmitters

2.4.1 GSM Antenna Installation – Figs. 2.20 and 2.21

Before deciding on an antenna mounting location, check that the local signal strength for the chosen

mobile phone network is satisfactory. Use the GSM-equipped transmitter's integral signal strength test

facility to establish signal strength. Refer to 'Commissioning test for signal strength' in the Quick

Reference Guide for the AquaMaster S with GSM (IM/AMG–QRG).

If a GSM-equipped transmitter is not available, a standard mobile phone on the same network, positioned

as close as possible to the intended location, will give a good indication of local signal strength. For GSM

and logger download services, a minimum of two visible signal strength indicator 'bars' are

recommended. For SMS text, a minimum of one visible signal strength indicator 'bar' is recommended.

The following must also be observed when deciding on the antenna mounting location:

•For best results, mount the antenna as high above local ground level as possible.

•If the antenna must be mounted below ground, achieve optimum results by ensuring:

–there is a strong mobile phone network signal at ground level

–the antenna is mounted 50mm below the chamber cover, which must be plastic – see Fig. 2.20

•Ensure the antenna will not become submerged under water – see Fig. 2.20.

•Metallic enclosures will seriously degrade the signal. If an enclosure is used it must be non-

metallic.

•Do not mount the antenna closer than 50mm to any solid wall or surface – see Fig 2.21.

•Do not mount the antenna beneath a solid surface (e.g. metal cover, floor/ceiling, etc).

Fig. 2.20 GSM Antenna Installation

50mm

(2 in.)

Fig. 2.21 GSM Antenna Installation

…2 MECHANICAL INSTALLATION

…2.4.1 GSM-equipped Transmitters

AquaMaster 1Remove the cover from the socket on

top of the transmitter.

2Gently push the antenna plug into the

socket, then twist the screw ring clockwise

until locked.

2MECHANICAL INSTALLATION…

2.4.2 Connecting a Remote Antenna – Fig. 2.22

Fig. 2.22 Connecting a Remote Antenna

…2 MECHANICAL INSTALLATION

1Remove the transmitter from its mounting point.

Use water to wash off any loose dirt from the case.

On the back of the transmitter, unscrew and remove

the cover to the SIM card holder.

3Carefully lift the right-hand edge

of the holder outwards.

Slide the SIM card into the carrier,

contact side down and bevelled

edge to the top-right.

Close the holder until it clicks into

place and refit the cover.

Fig. 2.23 Installing a SIM Card

…2.4 GSM-equipped Transmitters

2.4.3 Installing a SIM Card – Fig. 2.23

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