A2Z Ozone MP-5000 Manual de usuario
MP-5000 (110V) Ozone
Generator
Operating Manual
*Register your product at a2zozone.com/pages/warranty
Produced for and Distributed by:
A2Z Ozone, Inc
1844 Cargo Court.
Louisville, KY 40299 USA
1+502-499-4977
EPA Est.: 95432-KY-1
Active Ingredient: Ozone.
Warning: Do Not Inhale Ozone.
Keep Out of Reach of Children.
Produced by:
Bluegrass Water Technology Shenzhen
Co., Ltd.
Shenzhen, Guangdong 518110
Made in China
EPA Est.: 95432-CHN-1
Version 1.2.2
1
Table of Contents
Important Safety Information .................................................................... 2
Technical Specifications ............................................................................ 3
Features ...................................................................................................... 4
Timer Functions .......................................................................................... 6
Installation Instructions ............................................................................. 7
Operating Instructions ............................................................................... 8
Maintenance .............................................................................................11
Troubleshooting ........................................................................................12
Warranty ....................................................................................................15
WARNING: Do Not Inhale Ozone. Ozone Can Damage Lungs if Inhaled. Remove
Immediately to Fresh Air if exposed. Keep Out of Reach of Children. Hazards to
Humans and Domestic Animals--Do Not Expose Children, People, Pets, Plants or
Valuables to Ozone. Ozone Health lnformation--lf exposed to ozone, get to fresh
air immediately. Seek doctor's advice if exposed to ozone.
WARNING: The use of a degasier and an ozone destructor is necessary to ensure
excessive ozone is safely removed from the application. Leave the area while the
application is in operation. In case of accidental leakage, keep the Ozone generator
in a well-ventilated area. NOTE: The water tank requires an exhaust to the outside
of the building with ozone destructor to remove excessive ozone.
HIGH VOLTAGE! Perform service on ozone generator by certied technicians only!
For your safety, do not store or use gasoline, chemicals or other ammable liquids
or vapors near this or any other appliance. NOTE: Use Only As Directed. Follow
All Instructions Provided in the Manual. Buyer will assume all responsibility for
installation, running and use not in accordance with direction.
2
Important Safety Information
READ AND FOLLOW ALL INSTRUCTIONS
ELECTRICAL PRECAUTIONS DURING OPERATION:
• Follow all electrical codes.
• Turn power o and disconnect from power source before any service work is
performed.Failuretodosocouldresultinseriousinjuryordeath.
• Electricshockhazard.UsethepowercableprovidedtoconnecttheMP-5000toa
properlyratedandgroundedreceptacle.
• IftheMP-5000willbeusedwherewaterispresent,agroundfaultcircuitinterrupter
mustprotectthecircuit.
PLEASESAVETHESEINSTRUCTIONSFORFUTUREREFERENCE
Useozoneteststripsordissolvedozonemonitortoacquireyourdesiredlevelofozone.
CAUTION: In case of accidental leakage, install the ozone generator in a well-
ventilated area.
In accordance with California Regulations, this ozone generator is solely for
industrial use and must be installed by a professional. Potential Health Hazard:
Emits Ozone.
3
Technical Specications
Model Ozone
Capacity
Oxygen
Feed Gas
Flow Rate
Dimensions Energy
Usage Concentration Unit
Weight
lbs/day g/hr LPM H x W x D V/W mg/L lbs KG
MP-5000 0.260 5 3 O2 or dry
air 8 x 15 x 10 110/135
45 @ 2 LPM w/
O2input
5 w/ internal
pump
15 7
Items Included:
• MP-5000 (110V) Ozone Generator
• MP-5000 (110V) Ozone Generator operation manual
• 8 feet of flexible tubing included
• 8 feet of PTFE tubing
• Two 2” oblong diffuser stones included
• Spare fuse included
• Fan filter replacement
Special Features:
• Corona Discharge Technology
• A Continuous Option
• 15-Minute to 4-Hour Adjustable Timer
• Stainless Steel Handle for Easy Portability
• Optional Oxygen Feed Hookup
• Internal Air Compressor
Features
1Ozone Light Indicates ozone is functioning. If the LED is illuminated, the unit is
working properly.
2Power Light Indicates when there is power to the unit. If the power is supplied,
the light will remain illuminated.
3O3Switch Used to control ozone power within the unit.
4Air Pump
Switch
Used to power on the small internal air compressor built into the
unit. If using oxygen supply, DO NOT turn on air pump switch.
5O3Out Port Ozone produced by the unit exits through this port.
6O2In Port Optional hook up port for an external oxygen source. This can be
used to produce a more pure ozone. 3 psi & 2-4 LPM flow rate.
7Air Out Port Air outlet port for the air compressor (loops into O2In Port for
ambient air use).
8Timer (Hour) Sets a time limit for the unit to produce ozone. The unit timer
needs to be engaged for ozone production.
9Ozone
Concentration
Knob
Controls the percentage of ozone produced by the unit.
4
5
1
2
3
4
5
6
7
8 9
MP-5000
6
Timer Functions
The MP-5000 (110V) Ozone Generator is equipped with timer functions. The hourly timer
knob adjusts between 15 minutes and 4 hours, and any time interval in between.
• 15 minutes to 4 hours
• To operate this timer, turn the knob clockwise to the desired set position.
Continuous Timer
• A continuous option is available for the MP-5000 (110V) Ozone Generator.
• To operate this timer, turn the knob counterclockwise.
Note: You can control the MP-5000 (110V) Ozone Generator with a garden timer. Just
turn on all switches and position timer to “ON”. Plug the unit to the timer (15 AMP) and
set the timer to run the unit. Be sure to set the timer to cool down the unit at least 2
hours between each runtime.
7
Installation Instructions
Ozone Generator Placement
• Install ozone generator in a clean, dry area with good ventilation.
• The MP-5000 (110V) Ozone Generator should be placed above any water tank level.
• If pressure is lost in the venturi injector vacuum and the unit is below water tank level,
gravity will cause water to travel down the ozone output hose and enter into the ozone
generator.
• Place stone no more than 18 inches deep.
NOTE: Place the ozone generator in room temperatures below 130° F, 54 ° C. Prolonged
exposure to extreme temperatures will void the warranty.
Venturi Installation
• Install the venturi injector with the bypass valve on water recirculation pipeline.
• Point the arrow on venturi injector in the same direction as the water flow.
• Turn water pump on and close the bypass valve until a vacuum is created at the venturi
injector input.
NOTE: Use a gauge to check vacuum -2 to -3 PSI (-0.14 to -0.21 bars) or place finger over end
of venturi injector valve to feel the vacuum. At this point, the air is injected into the waterline.
This can be observed as air bubbles inside the water tank.
NOTE: The water tank requires an exhaust to the outside of the building with ozone destructor
to remove excessive ozone.
Main Power
• Use the power cable provided to connect the MP-5000 (110V ) Ozone Generator to a
properly rated and grounded receptacle.
• If the MP-5000 will be used where water is present, a ground fault circuit
interrupter must protect the circuit.
8
• Plug your power cord into the back of the unit and the wall socket.
• Remove the bulkhead nut on O³out port.
• Then insert the bulkhead onto the tubing.
• Slide tubing onto the O³outlet barb.
• Screw the nut back onto the O³out port.
• Attach the diffuser stone of your choosing to the opposite end of the tubing, or connect
other end to the venturi injector suction port.
NOTE: Be sure to set the unit above water level. For added security, use of a check valve to
help prevent water from back-flowing into the unit.
For Oxygen Input:
• Disconnect the small tubing from the O²in port.
• Connect the oxygen source to the O²in port with appropriate tubing. You may use the
provided flexible tubing.
• Adjust the flow rate of the oxygen source to a maximum of 2-4 L/minute, and a maximum
of 5 PSI.
NOTE: Ensure that the air compressor switch is in the OFF position when using an oxygen
source.
For Ambient Air:
• Turn on both air compressor switch and the ozone switch, in that order.
• Keep in mind, the unit will NOT power up until the timer is set.
• Turn the power button on – it is located on the back of the unit by the power cord.
• Turn the ozone concentration knob to 100 percent or desired concentration for the given
application.
CAUTION: If ozone concentration is below 20 percent, the unit will not power up unless
external oxygen is attached. The dial can be adjusted after starting, but avoid dialing up and
down continually, as this action may harm the control board.
• Set the unit timer for the desired application duration.
• The timer can be dialed counterclockwise to allow for an “Always On” function.
• Keep in mind, this function is not recommended for oxygen air.
• At this point, the MP-5000 (110V) Ozone Generator is powered up.
Operating Instructions
9
To turn the unit off:
• For Ambient Air:
• Turn off the ozone switch.
• Wait 10 seconds before continuing.
• Turn off the air compressor switch.
• For Oxygen Air:
• Turn off the ozone switch.
• Wait 10 seconds before continuing.
• Turn off the oxygen source.
Tube Connection and Start Up
An oxygen tank or oxygen generator can be used.
Using Oxygen Bottle/Tank:
• Connect oxygen bottle/tank to ozone generator (Oxygen In Port).
• Connect MP-5000 (110V) Ozone Generator (Ozone Out Port) to venturi injector.
• Install a check valve 10 inches after ozone outlet tube fitting. This can be done by cutting
the tube ten inches after ozone outlet fitting.
• Connect both ends of cut tubes to the check valve. Please direct the arrow on the check
valve toward venturi injector.
• Set tank gas flow meter at 2-4 liters per minute and 5 PSI maximum.
• First, open the oxygen valve. Then turn on the main ozone power switch on the front panel
of the MP-5000. The internal air compressor switch stays OFF. The ozone light and fan
should turn on.
• Increase power to the cells by turning the ozone concentration knob clockwise. Please
remember to make a full rotation clockwise.
• Prior to shutting off the feed gas to the unit, turn off the switch and allow the unit to purge
for about 1 minute. Then, turn the flow of oxygen gas off.
NOTE: Do not turn the air pump switch ON when using an oxygen generator, oxygen bottle or
tank.
Using Oxygen Generator:
• Connect oxygen generator (Oxygen Out Port) to ozone generator (O2In Port).
• Connect MP-5000 (110V) Ozone Generator’s (Ozone Out Port) to the venturi injector.
• Install a check valve 10 inches after ozone outlet tube fitting. This can be done by cutting
a tube ten inches after ozone outlet fitting.
• Connect both ends of cut tubes to the check valve.
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