3M 3M Matic 120af Hoja de datos
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
Serial No.
For reference, record machine serial number here.
"3M-Matic"and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1
Litho in U.S.A.
© 3M 1999 44- 9-1918-1 (D69. 3)
Important Safety
Information
Read "Important Safeguards",
pages 3-5 and also
operating "Warnings",
page 20 BEFORE
I STALLI G OR
OPERATI G THIS
EQUIPME T.
It is recommended you
immediately order the spare
parts listed on page 41,
Section I and page 17,
Section II. These parts are
expected to wear through
normal use and should be
kept on hand to minimize
production delays.
Spare Parts
Instructions and Parts List
120af Type 19600
Adjustable
Case Sealer
with
Taping Heads
3
3M-Matic
TM
AccuGlide II
TM
Replacement Parts and Service Information
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory ith "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed belo .
Included ith each machine is an Instructions and Parts List manual.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive 1-800/344 9883
Amery, WI 4001-132 FAX# 71 /268 81 3
Technical Assistance:
3M Matic Helpline 1 800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Minimum billing on parts orders will be $25.00. eplacement part prices available on request.
Note : Out ide the U.S., contact the local 3M ub idiary for part ordering information.
$10.00 restocking charge per invoice on returned parts.
"3M-Matic", "AccuGlide" and Scotch are trademarks of
3M, St. Paul, Minnesota 551 -1000
Printed in U.S.A.
© 3M 1999 -0009-1851- (E79.0)
3
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory ith "Scotch" brand
tapes. If any problems occur hen operating this equipment, and you
desire a service call, or phone consultation, call, rite or Fax the
appropriate number listed belo .
Included ith each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
1-800/328 1390
"3M-Matic", "AccuGlide" and Scotch are trademarks of
3M, St. Paul, Minnesota 551 -1000
Printed in U.S.A.
© 3M 1999 -0009-1852-2(D79.0)
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
3
Instruction Manual
120af Adjustable Case Sealer, Type 19600
This instruction manual is divided into two sections as follows:
Section IInclude all information related to in tallation, operation and part for the ca e ealer.
Section II Include pecific information regarding the AccuGlide II STD 2 Inch Taping Head .
Table of Contents Page
Section I 120af Adjustable Case Sealer
De cription ...................................................................................................................................... 1
Equipment Warranty and Limited Remedy ...................................................................................... 2
120af Content ................................................................................................................................ 2
Important Safeguard ...................................................................................................................... 3 - 5
Specification .................................................................................................................................. 7 - 10
In tallation and Set-Up .................................................................................................................... 11 - 15
Receiving and Handling ..................................................................................... 11
Machine Set-Up.................................................................................................. 11 - 15
Packaging and Separate Part ................................................................. 11 - 15
Taping Head ........................................................................................... 15
Box Size Capacity of Ca e Sealer ............................................................ 15
Initial Start-Up of Ca e Sealer .................................................................. 15
Operation ........................................................................................................................................ 17 - 25
Machine Control , Valve and Switche ............................................................ 18 - 19
Operating "Warning " ......................................................................................... 20
Box Size Set-Up ................................................................................................. 21 - 24
Box Sealing ........................................................................................................ 24
Box Jam ............................................................................................................ 25
Maintenance .................................................................................................................................... 27 - 30
Cleaning ............................................................................................................. 27
Lubrication .......................................................................................................... 27
Drive Belt Replacement ...................................................................................... 28 - 29
Air Line Filter ...................................................................................................... 30
Circuit Breaker.................................................................................................... 30
Knife Replacement, Taping Head....................................................................... 30
i
(Table of Contents continued on next page)
Table of Contents (Continued) Page
Adju tment ........................................................................................................................... 31
Air Pre ure Regulator ....................................................................................... 31
Compre ion Roller .......................................................................................... 31
Drive Belt Ten ion .............................................................................................. 31
Taping Head Adju tment .................................................................................. 31
Special Set-Up Procedure ............................................................................................................... 33 - 35
Changing Tape Leg Length ................................................................................ 33 - 34
Outer Column Re-Po itioning ............................................................................. 34 - 35
Trouble hooting............................................................................................................................... 36
Electrical/Pneumatic Diagram ........................................................................................................ 37 - 39
Replacement Part and Service Information ................................................................................... 41
Spare Part ........................................................................................................ 41
Label Kit ............................................................................................................. 41
Tool Kit ............................................................................................................... 41
Option /Acce orie ........................................................................................................................ 42
Replacement Part Illu tration and Part Li t .....................................................(Yellow Section) 43 - 77
ii
Section II AccuGlide II STD 2 Inch Taping Heads
(See Section II for Table of Content )
1
Description
The 3M-MaticTM 120af Adjustable Case Sealer with AccuGlideTM II Taping Heads is designed to accept filled
regular slotted containers from an existing conveyor, fold the top flaps and apply a C clip of ScotchTM brand
pressure-sensitive film box sealing tape to the top and bottom center seam of the box The 120af is manually
adjustable to a wide range of box sizes (see "Specifications Box Weight and Size Capacities", Page 8)
3M-MaticTM 120af Adjustable Case Sealer, Type 19 00
2
ScotchTM, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
Contents 120af Adjustable Case Sealer
(1) 120af Adjustable Case Sealer, Type 19600
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic 120af Adjustable Case Sealer, Type 19 00 with the following warranties:
1 The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery
2 All other taping head parts will be free from all defects for three (3) years after delivery
3 All other parts will be free from all defects for two (2) years after delivery
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3Ms and sellers
sole obligation shall be, at 3Ms option, to repair or replace the part, provided the defective part is returned
immediately to 3Ms factory or an authorized service station designated by 3M A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to
repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller
3
Important Safeguards
Figure 1-1 Knife Warning Label Figure 1-3 Box Drive Belt Warning Label
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
Important In the event the following safety
labels are damaged or destroyed, they must be
replaced to ensure operator safety A label
kit, part number 78-8113-6779-2 is available as
a stock item or individual labels can be ordered
See Parts Illustration/List, Section I, pages 76 &
77
Figure 1-2 Electrical Warning Label
The "Warning Hazardous Voltage" label, shown
in Figure 1-2, is attached to the cover of the
electrical control box The label warns service
personnel to unplug the power supply before
attempting any service work on the case sealer
The "Warning Keep Hands Away From Moving
Belts" labels, shown in Figure 1-3, are located on
the infeed end of the machine bed on each side
The labels warn operators to keep hands away from
this area when drive belts are running
The "Warning Sharp Knife" label (A), shown in
Figure 1-1, is attached to both sides of the upper
frame at the location of the cut-off knife on the upper
taping heads The "Warning Sharp Knife" label
(B), shown in Figure 1-1, is attached to the orange
cut-off knife guard on both taping heads The labels
warn operators and service personnel of the very
sharp knife used to cut the tape at the end of the
tape application
4
Important Safeguards (Continued)
Figure 1- Stop and On/Off Labels
Figure 1-7 Safety Instructions Label
Figure 1-5 Pinch Point Caution Label
Figure 1-4 Moving Flap Kicker
The "Caution Pinch Point" label, shown in
Figure 1-5, is attached to the top of the compression
roller brackets on both sides of the machine The
label reminds operator to keep hands away from
compression rollers when machine is running
The "Safety Instructions" label, shown in
Figure 1-7, is attached to both side columns The
label provides convenient safeguard instructions for
the operator and service personnel
The "Warning Moving Flap Kicker" labels,
shown in Figure 1-4, are attached to the machine
guards on the infeed end, close to the top These
labels remind the operator and service personnel to
keep away from flap kicker when machine is running
Two emergency stop switches are located, one on
each side of the machine, on the guard at the infeed
end of the machine The "Stop" label, shown in
Figure 1- , is located near these switches and
remind operators and other personnel of the function
of these switches In addition, an "On/Off" label is
attached next to the electrical On/Off switch on the
infeed side guard
5
Important Safeguards (Continued)
The "Safety Instructions" label, shown in
Figure 1-8, is attached to the frame next to the air
valve/regulator and reminds operator of the correct
air pressure to use The "On/Off" label reminds
operators of the location of the pneumatic On/Off
valve
Two "Operating Notice" labels, shown in
Figure 1-9, are located on the top, infeed end of
both drive belt assemblies The labels remind
operators of correct belt adjustment procedures
The "Up/Down" label, shown in Figure 1-10, is
located on the top surface, on each side, of the
upper column assembly The label reminds the
operator of the direction to turn the height
adjustment crank to raise and lower the upper
assembly/taping head
Figure 1-10 Up/Down, In/Out Labels
Figure 1-8 Pneumatic Labels
Figure 1-9 Operating Notice Label
The "In/Out" label, shown in Figure 1-10, is
attached to the side of the machine frame, next to
the drive belt width adjusting crank It reminds the
operator of direction to turn crank to adjust belts for
box width
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