0N3 X5 System Manual de usuario
MANUGENX5 - Version 1.01 24.03.2021
© 2021 0N3 s.r.l. - Subject to change without notice 1
X5 System
User Manual
MANUGENX5 - Version 1.01 24.03.2021
© 2021 0N3 s.r.l. - Subject to change without notice 2
Copyright © 0N3 s.r.l. – Bari, Italy
Subject to change without notice
The information contained in this document is provided for informational purposes only. While efforts were made to verify the accuracy of the infor-
mation contained in this documentation, it is provided “as is” without warranty of any kind.
Third-party brands and names are the property of their respective owners.
www.exorint.com/
Software available in these products is based on OpenSource. Visitoss.exorint.netfor more details.
MANUGENX5 - Version 1.01 24.03.2021
© 2021 0N3 s.r.l. - Subject to change without notice 3
Table of Contents
Introduction 5
Safety notices 5
Safety guidelines 6
1 Overview 8
2 Safety Link 9
2.1 Network conguration 9
2.2 Network SSID 9
2.3 Pairing and Unpairing Procedure with PairingAPP 10
2.3.1 Pairing Lamp 11
2.3.2 Auxiliary Unpairing Input 11
2.3.3 Add a new Base Station 12
2.3.4 Wi-Fi Connection 12
2.3.5 Pairing procedure 12
2.3.6 Unpairing - Delete Base Station 13
2.3.7 Unpairing procedure 13
3 Safety Controls 14
3.1 Emergency Stop Button 14
3.2 Enabling Button 15
3.3 Selector 18
3.4 Safety State Diagram 19
3.4.1 Wireless Handheld 20
3.4.2 Base Station 20
3.5 Safety Outputs 21
3.6 Safety reaction time 22
4 Safety specications 23
4.1 Safety parameters 23
4.1.1 General Safety parameters 23
4.1.2 Safety functions parameters 23
4.2 Proof test frequency 24
4.3 Lifetime 24
5 Wireless Handheld 25
5.1 Overview 25
5.2 Technical data 27
5.3 Handheld device chemical resistance 28
5.3.1 Test results 29
5.4 Status Indicators 31
5.5 ON/OFF keys 31
5.6 Input Devices 32
5.6.1 Potentiometers 32
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5.6.2 Handwheel 32
5.6.3 Keypad 32
5.7 Battery 33
5.7.1 Battery Disposal 33
5.8 Mechanical dimensions 34
5.9 Maintenance 34
5.10 Product Identication 34
6 Base Station 35
6.1 Overview 35
6.2 Technical data 36
6.3 Status Indicators 37
6.4 Power supply 37
6.5 Mechanical dimensions 38
6.6 Product Identication 38
6.7 Maintenance 39
7 Charging Station 40
7.1 Overview 40
7.2 Technical Data 41
7.3 Status Indicators 42
7.4 Mechanical dimensions 43
7.5 Product Identication 44
8 Installation Guidelines 45
8.1 Installation 45
8.2 Conguration and programming 46
8.3 Base Station connectors and cables 47
8.3.1 General Connection Diagram 48
8.3.2 X1 Power Supply 49
8.3.3 X5 Auxiliary I/O 50
8.3.4 X6 Safety Outputs 51
8.3.5 X7 Selector Outputs 52
8.3.6 X8 Serial Port 53
9 Environmentally-friendly disposal 54
10 Standards and Certications 55
10.1 EC directives 55
10.2 International standards 56
11 Special Instruction for Use 58
12 Unpacking and Packing Instructions 59
MANUGENX5 - Version 1.01 24.03.2021
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Introduction
This document is the Hardware User Manual of X5 System and provides technical information regarding product’s
functionalities, installation and use of Wireless Handheld and its related Base Station and Charging Station.
This User Manual is intended to give the following information:
CHAPTERS 1 -2 -3
overview to each component, connectivity, pairing and unpairing procedures and safety functions
CHAPTERS 4 - 5 - 6 - 7
general information, detailed technical data, high level explanation of the devices, installation
CHAPTERS 8 - 9 - 10
useful information on safety and certications
CHAPTER 11 - 12
accessory ordering information
Safety notices
All safety notices in this manual are specied as follows:
iINFORMATION
Respecting guidelines and regulations avoids errors
CAUTION!
Respecting guidelines and regulations avoids injuries or damage to material
!WARNING!
Respecting guidelines and regulations avoids severe injuries or damage to material
!DANGER!
Respecting guidelines and regulations avoids life-risks
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Safety guidelines
!DANGER!
• The following guidelines shall be strictly complied in order to operate in a safe environment.
• User is responsible for the correct system installation and interfacing to the machine control logic.
• User is responsible for implementing the machine safety related functions.
• User should implement the safety related functions according to the application safety level determined
in a previous risk analysis.
• User, during machine control logic implementation, is responsible for considering all conditions related
to the machine motion: checking the Emergency Stop Button, Enabling Button and Selector related
relays and switches status; checking all possible further Safety Modules available on board of the
machine: safety fences, optical barriers and so on.
• User is responsible for considering all further safety and accident prevention guidelines related to the
particular working environment in addition and independently to this document.
• User is responsible for observing all safety precautions applying to industrial control systems in ac-
cordance with national and international regulations.
• User is responsible for observing that all installation, commissioning and maintenance tasks must
be carried out only by qualied personnel, so by persons who are familiar with transport, mounting,
installation, commissioning and operation of the product and who have the appropriate qualications.
Furthermore is suggested to follow all national accident prevention guidelines.
• All safety guidelines, cabling schemes, mechanical and electrical limit values listed in the technical
data must be read before installation and commissioning and strictly respected.
• User shall be aware which machinery or group of machinery is controlling.
• User shall be aware if the Wireless Handheld terminal is enabled and connected to the machinery that
is supposed to control.
• User is not allowed to take care of the maintenance and repair of the X5 System Modules. Each main-
tenance and repair operation must be remanded to 0N3 srl
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iINFORMATION
• All the instructions contained in this manual ensuring user safety must be taken in consideration. Each
non-conformity could cause the safety functions integrated in the Wireless Handheld terminal not to
work properly.
• Wireless Handheld and Base Station have been designed, developed, and manufactured for conventional
use in industry. They were not designed, developed, and manufactured for any use involving serious
risks or hazards that could lead to death, injury, serious physical damage, or loss of any kind without
the implementation of exceptionally stringent safety precautions. Such risks and hazards include the
use of X5 System in the following applications:
- nuclear reactions monitoring in nuclear power plants;
- flight control systems;
- flight safety;
- mass transit control systems;
- medical life support systems;
- control of weapon systems.
• Electrical components that are vulnerable to electrostatic discharge (ESD) must be handled accordingly
!DANGER!
• Do not touch the connector contacts; do not touch the contact tips when removing the protection covers.
• All kind of environmental (temperature, aggressive atmospheres, humidity) and mechanical stresses
over the accepted limits explained in this User Manual must be avoided during transport and storage
of the devices.
• Two main considerations must be done in order to prevent damages during transport:
- always use the original packaging;
- always keep the right environmental conditions as explained in the technical data.
• Installation must take place according to the documentation and using suitable equipment and tools.
!WARNING!
• It is important that the Indicators shall be clearly visible and the operator instructed that he can rely
on the Emergency Stop Button only when the Indicator is steady ON.
• If the application software allows controlling more than one machinery at the time, then the safety
circuits on the plant should be wired in such a way that the Emergency Stop Button will halt all the
machinery that could be involved.
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1 Overview
The X5 System consists of three devices: Wireless Handheld, Base Station and Charging Station battery charger.
The Wireless Handheld provides all the features of an advanced HMI panel and the potential of an on-board controller that
can interface with the most modern PLCs, all within a compact, lightweight and ergonomic design. Wireless connection
with certication for Safety Controls makes this product the ideal solution for industrial applications. Integrated devices
(Keypad, Potentiometers, Handwheel) can be fully programmed assuring a quick use with your automation project.
Wireless Handheld is fully programmable with JMobile.
The safety Wireless link between the Wireless Handheld and the Base Station can be activated/deactivated dynamically
through a dedicated pairing procedure. The activation status of the safety link is indicated on Wireless Handheld by the
illuminated emergency button and by a status LED, on Base Station by a light device installed on board the machine
and by a status LED.
All conguration and control commands selected through the Keypad or the Touchscreen Display, the Handwheel and
the Potentiometers status, the Emergency Stop Button, Enabling Button and Selector status are sent by the Wireless
Handheld to the Base Station.
Wireless Handheld
Wireless Link
Base Station
Charging Station
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2 Safety Link
Safety Link is a Wi-Fi point-to-point connection between a Wireless Handheld and a Base Station.
The same Wi-Fi link is used to exchange Safety and Application data.
2.1 Network conguration
The Wi-Fi link is based on a Private Network where only two devices can be connected at a time: Base Station and
Wireless Handheld.
Network Conguration
Band 2.4GHz / 5GHz, user congurable
Channel Manual selection
SSID Fixed
Password Yes, user congurable
For all details regarding how to setup Network Conguration refer to JMobile Studio User Manual.
2.2 Network SSID
The Network SSID is xed and based on Base Station Unique Identication (SAFETY UID), hardcoded in the device.
User can get Base Station SAFETY UID using System Settings (refer to JMobile Studio User Manual for details) or from
device label.
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2.3 Pairing and Unpairing Procedure with PairingAPP
PairingAPP is a pre-installed application on the Wireless Handheld that allows you to perform the pairing between the
device and any Base Station available for operation. The Wi-Fi link between a Wireless Handheld and a Base Station is
dynamic; the devices can be connected and disconnected over the time according the Pairing/Unpairing procedure.
The PairingAPP is opened at every power-up of the Wireless Handheld, but it can be resumed in any moment by press-
ing K1 and K4 keys simultaneously.
The Pairing Application let user to :
• Manage a list of Base Station devices
• Verify the Wi-Fi signal and battery levels
• Manage Pairing and Unpairing Procedure with a single Base Station
CAUTION!
• The pairing procedure wants to assure the user is aware about the Base Station he wants to establish
a safety connection. For this reason it is required for user to look at the Base Station (e.g the pairing
lamp), answer correctly to the questions, complete the procedure in a denite time (30 sec every step).
• The pairing procedure is guided by the application but requires the intervention of the operator to iden-
tify the Base Station and the conrmation on display of the required information. It is the operator’s
responsibility to complete each step of the procedure within the timeframe provided (30sec each step).
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