Yukon HLS1500P Manual de usuario

ASSEMBLY, TESTING, OPERATION, SERVICING
& STORAGE INSTRUCTION
PETROL
15 TONNE HYDRAULIC
LOG SPLITTER
READ and UNDERSTAND this manual completely before using The log splitter. All operators
of this equipment must read and completely understand all safety information, operating
instructions, maintenance and storage instructions.
Failure to properly operate and maintain the log splitter could result in serious injury to the
operator and bystanders from moving parts that can crush or cut, flying objects, burns, fire
or explosion, escaping high pressure hydraulic fluid, or carbon monoxide poisoning.
WARNING!
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
TABLE OF CONTENTS
1.0. Disclaimer
1.1. About your Log Splitter .......................................................................................................................................................................................
2.0. Safety Usage
2.1. General Safety ........................................................................................................................................................................................................
2.2. Application Conditions .......................................................................................................................................................................................
3.0. Pre-checks Before Operations
3.1. Knowing your Log Splitter .................................................................................................................................................................................
3.2. Before starting the log splitter .........................................................................................................................................................................
4.0. Assembly Instructions
4.1. Parts for Assembly ................................................................................................................................................................................................
4.2. Assembling the wheel ........................................................................................................................................................................................
4.3. Assembling the Wood Support Frame .........................................................................................................................................................
4.4. Assembling the Cylinder / Wood Pucher ....................................................................................................................................................
5.0. Pre-Checks before operations
5.1. Selection Location ................................................................................................................................................................................................
6.0. Operations Instruction
7.0. Engine Start-up Guide
7.1. Starting the Engine ................................................................................................................................................................................................
7.2. Stopping the Engine ............................................................................................................................................................................................
8.0. Operations & Maintenace
8.1. Loading Log ............................................................................................................................................................................................................
8.2. Operation Position ...............................................................................................................................................................................................
8.3. Second Person ......................................................................................................................................................................................................
8.4. Log Splitter Operation ........................................................................................................................................................................................
8.5. Freeing a jammed log .........................................................................................................................................................................................
8.6. Replacing hyraulic oil ..........................................................................................................................................................................................
8.7. Sharpening the Wedge .......................................................................................................................................................................................
9.0. Specifications
7.1. Log Specification & Guide .................................................................................................................................................................................
7.2. Log-Splitter Specification ..................................................................................................................................................................................
10.0. Troubleshooting Guide
11.0. Warranty
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
1.0 DISCLAIMER
Congratulation on purchasing your new 15 ton Yukon log
splitter
This log splitter is designed to split wood logs using a
hydraulically powered moving wedge. The log splitter’s 196cc
powered engine is used to pressurize the hydraulic system.
The technical specifications for your log splitter are provided in
the Specifications section (Page 12) of this manual.
All persons to whom you rent, loan or use this the log
splitter must have access to and read this manual.
Keep this owner’s manual with the splitter at all times
and advise all persons who will operate the machine to
read it.
You must provide instruction on how to safely operate
the splitter and remain available to answer any questions
a renter/borrower might have.
The log splitter is heavy power machine and can
crush, burn and cause serious injury if proper safety
precaution and not taken.
Follow all safety precautions presented throughout this
manual, for safely moving, towing and operating this 60
ton log splitter.
Read the Owner’s Manual completely before
operating the machine to understand how to safely
operate and maintain the log splitter.
1.1. About your Log Splitter
ATTENTION:
All Rental Companies and Private Owners who loan
this equipment to others!
ALWAYS MAKE SURE SAFETY LABELS ARE IN
GOOD CONDITION.
Failure to follow all instructions and warnings exactly may result in serious injury and/or
damage to the product which will void all implied and express warranties
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
2.0 SAFETY USAGE
• UNDERSTAND YOUR LOG SPLITTER
Read and understand the owner’s manual and labels
axed to the log splitter. Learn its application and
limitations as well as the specific potential hazards peculiar
to it.
• DRUGS, ALCOHOL AND MEDICATION
Do not ooperate the log splitter while under the influence
of drugs. alcohol, or any medication that could aect your
ability to use it properly.
• AVOID DANGEROUS CONDITIONS
Keep your work area clean and well lighted. Cluttered
areas invite injuries. Do not use the log splitter in wet or
damp areas or expose it to rain. Do not use it in areas
where fumes from paint, solvents or flammable liquids
pose a potential hazard.
• INSPECT YOUR LOG SPLITTER
Check your log splitter before turning it on. Keep guards
in place and in working order. From a habit of checking to
see that keys and adjusting wrenches are removed from
tool area before turning it on. Replace damaged, missing
or failed parts before using it.
• DRESS PROPERLY
Do not wear loose clothing, gloves, neck ties or jewelry
(rings, wrist watches). They can be caught in moving parts.
Protective electrically non conductive gloves and
non-skid footwear are recommended when working,
Wear protective hair covering to contain long hair,
preventing it from getting caught in machinery.
• PROTECT YOUR EYES AND FACE
Any log splitter may throw foreign objects into the eyes.
This can cause permanent eye damage. Always wear
safety goggles and/or face shield. Everyday eyeglasses
have only impact resistant lenses. They are not safety
glasses.
Do not put the log splitter on the ground for operations.
This is awkward operating position that the operator has
to bring his face close to the machine, and thus risks being
struck by wood chips or debris.
• KEEP AWAY FROM VISITORS AND CHILDREN
The log splitter must be always operated by one person
only. Other people should keep a safe distance from
the work area, especially when the log splitter is under
operations.
Never use other peoples to help you with freeing jammed
log.Be sure the extension cord is no longer than 10m
and its section is no less than 2.5mm2 to allow sucient
current flow to the motor.
Avoid use of free and inadequately insulated connections.
Connections must be made with protected material
suitable for outdoor use.
• INSPECT YOUR LOG
Make sure there are no nails or foreign objects in logs to
be split. The ends of the logs must be cut square. Branches
must be cut of flush with the trunk.
• DON’T OVERREACH
Floor must not be slippery. Keep proper footing and
balance at all times. Never stand on log splitter. Serious
injury could occur of the tool is tipped or if the cutting
tools is unintentionally contacted.
Do not store anything above or near the log splitter where
anyone might stand on the tool to reach them.
• AVOID INJURY FROM UNEXPECTED ACCIDENT
Always pay full attention to the movement of the log
pusher. Do not attempt to load the log on until the log
pusher has stopped. Keep hands out of the way of all
moving parts.
• PROTECT YOUR HANDS
FKeep your hands away from splits and cracks which
open in the log; They may close suddenly and crush or
amputate your hands.
Do not remove jammed logs with your hands.
• DON’T FORCE TOOL
It will do a better and safer job at its design rate. Never
try to split logs larger than those indicated in the
specifications table. This could be dangerous and may
damage the machine. Don’t use log splitter for a purpose
for which it was not intended.
• NEVER LEAVE TOOL RUNNING UNATTENDED
Don’t leave the tool until it has come to a complete stop.
• PROTECT THE ENVIRONMENT
Take used oil to an authorized collection point or follow
the stipulations in the country where the log splitter is
used. Do not discharge into drains,soil or water.
• MAINTAIN YOUR LOG SPLITTER WITH CARE
Keep the log splitter clean for best and safest performance.
• MAKE THE WORKSHOP CHILDPROOF
Lock the shop. Disconnect master switches.Store the log
splitter away from children and others not qualified to use
it.
2.1. General Safety
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
2.2. Application Conditions
3.1. Knowing your Log splitter
3.2. Before starting the log splitter
This log splitter is a home use model.
It is designed for operating under ambient temperatures
between +5ºC and 40ºC and for installation at altitudes no
more than 1000m above M.S.L.
Before operating the log splitter,the oil level dipstick should be
loosened by some rotation until air can go in and out of the
oil tank smoothly. Air flow thru the oil level dipstick should be
detectable while the log splitter is under operations.
Before moving the log splitter,make sure the oil level dipstick is
tightened to avoid oil leaking from this point.
FAILED TO LOOSEN THE BLEED SCREW
WILL KEEP THE SEALED AIR IN HUDRAULIC
SYSTEM BEING COMPRESSED AFTER BEING
DECOMPRESSED.
SUCH CONTINUOUS AIR COMPRESSION AND
DECOMPRESSION WILL BLOW OUT THE SEALS
OF THE HYDRAULIC SYSTEM AND CAUSE
PERMANENT DAMAGE TO THE LOG SPLITTER.
A Max Pressure Limiting Screw DO NOT ADJUST THE MAX
PRESSURE LIMITING SCREW!
Max pressure was set before the log splitter ex work and the
max pressure limiting Screw is sealed to ensure the log splitter
works under pressure no more than 15 tons.
The setting was done by qualified mechanic with professional
instruments.
Unauthorized resetting will cause the hydraulic pump fail to
output enough splitting pressure or RESULT IN SERIOUS
INJURY AS WELL AS DAMAGE TO THE MACHINE.
1. High pressure hydraulic oil hoses
2. Cylinder
3. Ball for operation handle
4. Gasoline engine
5. Wood Pusher
6. Wood support frame
7. Splitting wedge
8. Front support legs
9. Oil level dipstick
10. Wheel
11. Control valve
12. Operation handle
The surrounding humidity should less than 50% at 40ºC.
It can be stored or transported under ambient temperatures
between -25ºC and 55ºC.
3.0 PRE-SET UP AND OPERATION
10
11
12
9
8
7
6
5
4
3
2
1
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
4.0 ASSEMBLY INSTRUCTIONS
4.1. Parts for Assembly
Hydraulic Log Splitter
Wood Support Frame
M8 Waser & Bolt M10 Screw, Waser &
M10 Wing & Nut
Wheel Axel
Wheels
Circlip
A
D
G H
B
E
C
F
QTY: 1
QTY: 2
Already Attached QTY: 8 each
QTY: 2
B1 B2
QTY: 2
QTY: 2
QTY: 2
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
4.2. Assembling the wheel
CLOSELY INSPECT ALL LOG SPLITTER COMPONENTS.
(See Machine Components section on page 15-16 of this manual for diagram of components,)
• If you have missing components, contact the seller
• If you have damaged components, contact the seller
SAVE BOLTS FROM PACKAGING:
Some packaging bolts are used to assemble the log splitter, while others are used for attachments or spares
WARNING!
Turn the log splitter (Part A) over so the engine
is facing down
Place the wheel axle (Part E) Into the bracket on
the base so that the flanges are on the outside
of the frame in the log splitter. (Part A)
Give a hard push to get into place.
Using the M10 wing nuts (Part B1) through the
holes on the bracket and tighten with a M10 nut
(Part B2)
Step 1
Step 2
Step 3
A
E
A
A
E
B1
B2
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
Slide the wheel (Part C) onto the wheel axle
(Part E)
Using a pair of circlip pliers attach the circlip
(Part F) to the wheel axle (Part E)
Step 4
Step 5
C
A
C
E
F
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
4.3. Assembling the Wood Support Frame
Place the Wood support frame (Part D) to the
supports on the bed of the log splitter (Part A).
Placing one side on the inside and the other on
the outside of the supports on the bed (Part A)
Attach the screw Wood support frame
(Part D) to the supports on the bed (Part A) use
the screws & nuts (Part H)
Step 1
Step 2
D
H
A
D
A
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15 tonne Hydraulic Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual
Lift the cylinder a bit.
Take the cylinder bottom with two hands and
rotate or move it from right to left and fit the
screws back to the cylinder holes. Fig. C
Screws back the washer and nut into the bolts. (Part G) Fig. D
Step 2
Turn Log Splitter O.
Unscew the nut & washer (Part G). Fig. A
Fig. A
Fig. C Fig. D
Fig. B
Push the cylinder to the opposite direction of the splitting
wedge. Fig. B
Step 1
AA
G
A
A
G
4.4. Assembling the Cylinder / Wood Pucher
Yukon
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