York YCAQ10 Manual de usuario

INSTALL., OPER., MAIN.

PACKAGED LIQUID CHILLERS

AIR COOLED – RECIPROCATING HERMETIC

Supersedes: 150.40-NM20 (587) Form 150.40-NM20 (597)

MODELS YCAQ10, YCAM12, YCAK14, YCAKI16, YCAG18

YCAR11, YCAN13, YCAL15, YCAJ17 & YCAH19

ALSO

MODELS YCH100, 120, 150, 175, & 200

STYLE C*

00004TG

*WITH MICROPROCESSOR CONTROL PANEL

WITH G.E. II. 4 EPROM (MODEL YCHA100)

WITH G.E. II. 3 EPROM (MODELS YCHA120 THRU 200)

WITH G.E. II. 5 EPROM (MODELS YCHA120 THRU 200)

(See page 2 for further clarifications)

YORK INTERNATIONAL

YCHA YCHA120,

100 150, 175, 200

Unit Identification ............................................................. 2 2

General Information ......................................................... 3 3

Dimensions ...................................................................... 4 5

Electrical Data.................................................................. 6 6

Physical Data ................................................................... 8 8

Installation........................................................................ 9 9

Unit Controls and Operation ............................................ 12 36

Wiring Diagram................................................................ 20 44

Start-Up ........................................................................... 26 50

Operating Sequence ........................................................ 27 51

Preventive Maintenance .................................................. 33 60

Trouble-Shooting Chart.................................................... 34 61

Service Bulletins .............................................................. 67 67

TABLE OF CONTENTS

UNIT IDENTIFICATION

EffectiveMay 1,1987, YORK introduced anew method

of unit identification (nomenclature). The new method

of identification does not reflect any change in unit de-

sign; only a change in nomenclature. This manual is

written based on the nomenclature used before May l,

1987. However, it is also fully applicable to units built

after May 1, 1987 which are identified by the later no-

menclature.Adescription of bothnomenclaturesis given

below. Also a cross-reference chart of models is pro-

vided for your convenience.

CROSS REFERENCE CHART

NOMENCLATURE

Before May 1, 1987 Effective May 1, 1987

YCHA100 YCA Q 10,YCA R 11

YCHA120 YCA M 12,YCA N 13

YCHA150 YCA K 14, YCA L 15

YCHA175 YCA I 16, YCA J 17

YCHA200 YCA G 18,YCA H 19

UNIT NOMENCLATURE (Before May 1, 1987)

Y C H A 175 - 28 C Design Series

Voltage Code:

17 = 200-3-60

28 = 230-3-60

40 = 380-3-60

46 = 460-3-60

50 = 380/415-3-50

64 = 346-3-50

Capacity Tons

100, 120, 150, 175, 200

Air Cooled

Hermetic

Chiller

YORK

Effective May 1, 1987

Y C A Q 10 46 C Design Series

Voltage Code:

17 = 200-3-60

28 = 230-3-60

40 = 380-3-60

46 = 460-3-60

50 = 380/415-3-50

64 = 346-3-50

Condenser Code

10, 11, 12, 13, 14, 15,

16, 17, 18, 19

Cooler Code

Q,R,M,N,K,L,I,J, G, H

Air Cooled

YORK Chiller

FORM 150.40-NM20

YORK INTERNATIONAL

GENERAL INFORMATION

GENERAL DESCRIPTION

TheYCHA packaged liquid chillers are completely self-

contained outdoor units shipped ready for final job

installationrequiring only liquidconnections, power and

control wiring. They are designed primarily for central

station air conditioning applications with normal instal-

lations being on roof-tops or on ground level beside the

building.

CODE STATUS

Theunits aredesigned inaccordance withN.E.C., ANSI

B9.1, and ASME Codes.

OPERATING LIMITATIONS

LEAVING LIQUID MIN. 40

TEMP., °F MAX. 50

AIR ON MIN. 35*

CONDENSER, °F MAX. 130

UNIT COOLER

MODEL WATER GPM

YCHA MIN. MAX.

100 120 550

120 120 580

150 120 580

175 150 640

200 200 700

* 0°F With Optional Low Ambient Kit.

NOTE: The evaporator is protected against freeze-up to - 20°F with

an electrical heater cable.

COMPRESSOR NOMENCLATURE

Compressor Series

Single Stage

No. of Active Cylinders

(4,6,&8)

Stroke (3, 4)

Design Level (E)

Motor Size (M,N,Q,P,S,T)

Voltage Code:

17= 200-3-60

28 = 230-3-60

40 = 380-3-60

46 = 460-3-60

50 = 380/415-3-50

64 = 346-3-50

Motor Manufacturer

(A=A.O.Smith,G=G.E.)

J S 4 3 E M -17 G

TABLE 1 – VOLTAGE LIMITATIONS

LD01773

FIG. 1 – COOLER WATER PRESSURE DROP

VOLTAGE OPTIMUM MIN. MAX.

CODE VOLTAGES VOLTS VOLTS

17 200-3-60 180 220

28 230-3-60 207 253

40 380-3-60 355 415

46 460-3-60 414 506

50 380/415-3-50 342 440

64 346-3-50 311 381

YORK INTERNATIONAL

LD01774

NOTES:

1. Clearances – Minimum YORK required clearances to prevent condenser air recirculation and faulty operation of units are as follows:

Side to wall 8'–0"* Rear to wall 8'–0"* Control Panel End to wall 5'–0"* Top 50'–0"* Distance Between Adjacent units 12'–0"

* No more than one wall can be higher than the top of the unit. The area within the clearances shown above and area under the unit must

be kept clear of all obstructions that would impede free air flow to the unit. In installations where winter operation is intended and snow

accumulations are expected, additional unit height must be provided to insure full air flow.

2. Cooler liquid connection sizes (inlet & outlet) 6" victaulic standard (flanges OPTIONAL).

3. Dimensions are in inches.

4. Spring Isolators (OPTIONAL) will increase overall height of unit.

DIMENSIONS YCHA100

FORM 150.40-NM20

YORK INTERNATIONAL

LD01775

NOTES:

1. Clearances – Minimum York required clearances to prevent condenser air recirculation and faulty operation of units are as follows: Side

to wall 8'–0"* Rear to wall 8'–0"* Control Panel End to wall 5'–0"* Top 50'–0" Distance Between Adjacent units 12' – 0"

No more than one wall can be higher than the top of the unit. The area within the clearances shown above and area under the unit must

be kept clear of all obstructions that would impede free air flow to the unit. In installations where winter operation is intended and snow

accumulations are expected, additional unit height must be provided to insure full air flow.

2. Cooler liquid connection sizes (inlet & outlet) 6" victaulic for the YCHA120-175, 8" victaulic for the YCHA200 (flanges OPTIONAL).

3. Dimensions are in inches.

4. Spring Isolators (OPTIONAL) will increase overall height of unit.

DIMENSIONS YCHA120, 150, 175, 200

YORK INTERNATIONAL

2Maximum wire size that can be accommodated by unit wiring lugs. Actual wire size must be determined based on ampacity and job

requirements using NEC wire sizing information.

ELECTRICAL DATA

POWER SUPPLY

SYSTEM NO. 1 SYSTEM NO. 2

NON-FUSED NON-FUSED

MODEL POWER MIN. MAX. DISC. INCOMING MIN. MAX. DISC. INCOMING

YCHA CIRCUIT DUAL SWITCH WIRE CIRCUIT DUAL SWITCH WIRE

AMP. FUSE SIZE RANGE2AMP. FUSE SIZE RANGE2

VOLTS-PH-Hz AAVCU/AL WIRE A AV CU/AL WIRE

-17 200-3-60 520 800 600 240 (1) #4-500MCM ———— —

-28 230-3-60 460 700 600 240 (1) #4-500MCM ———— —

100 -40 380-3-60 272 400 400 480 (1) #6-300MCM ———— —

-46 460-3-60 230 350 400 480 (1) #6-300MCM ———— —

-50 380/415-3-50 280 400 400 480 (1) #6-300MCM ———— —

-64 346-3-50 319 450 400 480 (1) #4-500MCM ———— —

-17 200-3-60 282 400 400 240 (1) #4-500MCM 379 600 400 240 (1) #4-500MCM

-28 230-3-60 247 350 400 240 (1) #4-500MCM 336 500 400 240 (1) #4-500MCM

120 -40 380-3-60 147 225 200 480 (1) #14-2/0AWG 198 300 200 480 (1) #14-2/0AWG

-46 460-360 125 200 200 480 (1) #14-2/0AWG 168 250 200 480 (1) #14-2/0AWG

-50 380/415-3-50 149 225 200 480 (1) #14-2/0AWG 206 300 200 480 (1) #14-2/0AWG

-64 346-3-50 162 250 200 480 (1) #6-300MCM 225 350 400 480 (1) #6-300MCM

-17 200-360 386 600 400 240 (1)#4-500MCM 386 600 400 240 (1)#4-500MCM

-28 230-3-60 343 500 400 240 (1) #4-500MCM 343 500 400 240 (1) #4-500MCM

150 -40 380-3-60 203 300 200 480 (1) #14-2/0AWG 203 300 200 480 (1) #14-2/0AWG

-46 460-3-60 172 250 200 480 (1) #14-2/0AWG 172 250 200 480 (1) #14-2/0AWG

-50 380/415-3-50 210 300 200 480 (1) #14-2/0AWG 210 300 200 480 (1) #14-2/0AWG

-64 346-3-50 230 350 400 480 (1) #6-300MCM 230 350 400 480 (1) #6-300MCM

-17 200-360 399 600 400 240 (1)#4-500MCM 517 800 600 240 (1)#4-500MCM

-28 230-3-60 353 500 400 240 (1) #4-500MCM 456 700 600 240 (1) #4-500MCM

175 -40 380-3-60 209 300 200 480 (1) #6-300MCM 272 400 400 480 (1) #6-300MCM

-46 460-3-60 177 250 200 480 (1) #6-300MCM 228 350 400 480 (1) #6-300MCM

-50 380/415-3-50 215 300 200 480 (1) #6-300MCM 277 400 400 480 (1) #6-300MCM

-64 346-3-50 235 350 400 480 (1) #4-500MCM 316 450 400 480 (1) #4-500MCM

-17 200-3-60 520 800 600 240 (1) #4-500MCM 520 800 600 240 (1) #4-500MCM

-28 230-3-60 460 700 600 240 (1) #4-500MCM 460 700 600 240 (1) #4-500MCM

200 -40 380-3-60 272 400 400 480 (1) #6-300MCM 272 400 400 480 (1) #6-300MCM

-46 460-3-60 230 350 400 480 (1) #6-300MCM 230 350 400 480 (1) #6-300MCM

-50 380/415-3-50 280 400 400 480 (1) #6-300MCM 280 400 400 480 (1) #6-300MCM

-64 346-3-50 319 450 400 480 (1) #4-500MCM 319 450 400 480 (1) #4-500MCM

MAX. DUAL NON-FUSED

MODEL VOLTS-PH-Hz MIN. CIR. ELEM. FUSE DISCONNECT INCOMING

AMPACITY ASWITCH WIRE RANGE

-40 380-3-60 320 400 400 480

YCHA120 -46 460-3-60 271 350 400 480

-50 380/415-3-50 329 450 400 480

-40 380-3-60 370 450 400 480

YCHA150 -46 460-3-60 312 400 400 480 (1)#1/0-600MCM

-50 380/415-3-50 383 500 400 480 or

-40 380-3-60 444 600 600 480 (2)#1/0-250MCM

YCHA175 -46 460-3-60 374 500 400 480 CU/AL

-50 380/415-3-50 454 600 600 480

-40 380-3-60 494 600 600 480

YCHA200 -46 460-3-60 419 500 600 480

-50 380/415-3-50 509 700 600 480

SINGLE POINT POWER WIRING (OPTIONAL)

FORM 150.40-NM20

YORK INTERNATIONAL

CONTROL SUPPLY WITH LOAD RATINGS

TRANSFORMER SYSTEM NO. 1 SYSTEM NO. 2

MAX. DUAL NON-FUSED COMPRESSOR CONDENSER COMPRESSOR CONDENSER

MIN. ELEM. DISC. LOAD FAN LOADS LOAD FAN LOADS

CIR. FUSE SWITCH SZ.

AMP. PW- TRIP PW- TRIP

AVAVRLA

LRA AMPS3NO HP KW FLA RLA LRA AMPS3NO HP KW FLA

15 15 250 30 240 380 1311 501.9 4 3 2.2 11.4 — — — — — — —

15 15 250 30 240 332 1212 445.6 4 3 2.2 11.4 — — — — — — —

8 8 600 30 480 199 733 264.4 4 3 2.2 5.8 — — — — — — —

8 8 600 30 480 166 606 219.5 4 3 2.2 5.7 — — — — — — —

8 8 600 30 480 204 760 272.4 4 3 2.2 6.2 — — — — — — —

8 8 600 30 480 234 897 314.6 4 3 2.2 6.6 — — — — — — —

15 15 250 30 240 198 665 262.7 3 3 2.2 11.4 267 950 363.0 4 3 2.2 11.4

15 15 250 30 240 170 602 224.9 3 3 2.2 11.4 232 826 314.6 4 3 2.2 11.4

8 8 600 30 480 104 364 139.0 3 3 2.2 5.8 140 500 192.5 4 3 2.2 5.8

8 8 600 30 480 86 301 116.2 3 3 2.2 5.7 116 413 159.4 4 3 2.2 5.7

8 8 600 30 480 104 400 139.0 3 3 2.2 6.2 145 590 197.1 4 3 2.2 6.2

8 8 600 30 480 114 450 149.2 3 3 2.2 6.6 159 700 216.8 4 3 2.2 6.6

15 15 250 30 240 272 950 363.0 4 3 2.2 11.4 272 950 363.0 4 3 2.2 11.4

15 15 250 30 240 238 826 314.6 4 3 2.2 11.4 238 826 314.6 4 3 2.2 11.4

8 8 600 30 480 144 471 192.5 4 3 2.2 5.8 144 471 192.5 4 3 2.2 5.8

8 8 600 30 480 119 413 159.4 4 3 2.2 5.7 119 413 159.4 4 3 2.2 5.7

8 8 600 30 480 148 590 197.1 4 3 2.2 6.2 148 590 197.1 4 3 2.2 6.2

8 8 600 30 480 163 700 216.8 4 3 2.2 6.6 163 700 216.8 4 3 2.2 6.6

15 15 250 30 240 283 950 376.5 4 3 2.2 11.4 377 1311 501.9 4 3 2.2 11.4

15 15 250 30 240 246 826 325.9 4 3 2.2 11.4 328 1212 445.6 4 3 2.2 11.4

8 8 600 30 480 149 471 197.1 4 3 2.2 5.8 199 733 264.4 4 3 2.2 5.8

8 8 600 30 480 123 413 162.6 4 3 2.2 5.7 164 606 219.5 4 3 2.2 5.7

8 8 600 30 480 152 590 201.8 4 3 2.2 6.2 202 760 272.4 4 3 2.2 6.2

8 8 600 30 480 167 700 224.9 4 3 2.2 6.6 232 897 314.6 4 3 2.2 6.6

15 15 250 30 240 380 1311 501.9 4 3 2.2 11.4 380 1311 501.9 4 3 2.2 11.4

15 15 250 30 240 332 1212 445.6 4 3 2.2 11.4 332 1212 445.6 4 3 2.2 11.4

8 8 600 30 480 199 733 264.4 4 3 2.2 5.8 199 733 264.4 4 3 2.2 5.8

8 8 600 30 480 166 606 219.5 4 3 2.2 5.7 166 606 219.5 4 3 2.2 5.7

8 8 600 30 480 204 760 272.4 4 3 2.2 6.2 204 760 272.4 4 3 2.2 6.2

8 8 600 30 480 234 897 314.6 4 3 2.2 6.6 234 897 314.6 4 3 2.2 6.6

ELECTRICAL DATA

The above recommendations are based on the National Electrical Code. Field wiring must also comply with local codes.

3 Current Overload Setting – Protects motor by stopping unit if compressor motor current exceeds values shown.

LEGEND

A = Amps

AMP. = Ampacity

HZ = Hertz

HP = Horsepower

PH = Phase

V = Volts

RLA = Running Load Amps

FLA = Full Load Amps

PW = Part Wind

YORK INTERNATIONAL

MODEL YCHA 100 120 150 175 200

60 Hz 94.2 118.8 140.3 167.4 191.3

TONS150 Hz 93.8 121.0 141.2 167.5 190.5

60 Hz 115.2 138.2 162.1 198.3 232.7

COMPRESSOR KW150 Hz 115.8 141.3 166.6 200.7 234.0

NO. OF REFRIG. CIRCUITS 12 22 2

COMPRESSOR

60 HZ Sys. 1 JS83E-S JS43E-M JS63E-P JS63E-P JS83E-S

Sys. 2 — JS63E-P JS63E-P JS83E-S JS83E-S

MODEL 50 HZ Sys. 1 JS84E-T JS44E-P JS64E-S JS64E-S JS84E-T

Sys. 2 — JS64E-S JS64E-S JS84E-T JS84E-T

Sys. 1

Lead 100,75,50,25 100,60,40,20 100,67,50,17 100,71,43,14 100,75,50,25

STD. Sys. 2

CAPACITY Lead —100,80,60,20 100,67,50,17 100,71,57,29 100,75,50,25

CONTROL Sys. 1 —100,83,67, 100,86,71,57, 100,88,75,62,

%OPT. Lead 100,80,60,40,20 50,33,17 43,29,14 50,38,25,12

Sys. 2 —100,80,60,40,20 100,83,67, 100,86,71,57, 100,88,75,62,

Lead 50,33,17 43,29,14 50,38,25,12

OIL Sys. 1 33 33 3

CHARGE (GALS) Sys. 2 — 3333

CONDENSER – DWP 450 PSIG

NO. OF FANS (30" DlA. DIRECT DRIVE) 47 88 8

60 Hz 11,000 11,000 11,000 11,000 11,000

CFM (EACH) 50 Hz 11,000 11,000 11,000 11,000 11,000

COOLER – DUAL CIRCUITED

DWP – 235 PSIG REF. SIDE,

150 PSIG WATER SIDE

DIA. x LENGTH 14" x 7' 14" x 8' 14" x 8' 16" x 8' 18" x 9'

WATER VOLUME (GAL.) 31 36 33 39 49

Min. 120 120 120 150 200

GPM Max. 550 580 580 640 700

AL Fins 8,335 10,080 10,870 12,115 13,620

WEIGHTS SHIPPING CU Fins 9,935 11,980 12,970 14,815 16,820

(LBS.) AL Fins 8,575 10,400 11,260 12,505 14,280

OPERATING CU Fins 10,175 12,300 13,360 15,205 17,480

REFRIGERANT Sys.1 135 87 116 116 133

CHARGE (LBS. R-22) Sys. 2 — 116 116 133 133

PHYSICAL DATA

NOTE:

1Ratings are in accordance with ARI Standard 590 based upon nominal conditions of 44°F leaving chilled water temperature, 95°F ambient

air temperature on condenser, 10 degree chilled water range and a 0.0005 fouling factor in the cooler.

FORM 150.40-NM20

YORK INTERNATIONAL

HANDLING

Theseunits are shippedas completely assembledunits

containing full operating charge, and care should be

taken to avoid damage due to rough handling.

The units are shipped without export crating unless it is

specified by Sales Order.

A unit should be lifted by inserting hooks through the

holes provided in the base rails. Spreader bars should

beused to avoidcrushing the unitwith the liftingchains.

(See Fig. 2.)

INSTALLATION

beneath windows or between structures where normal

operatingsounds maybe objectionable.The condenser

fansare propellertype andare not suitable nor intended

for use with duct work in the condenser air stream.

FOUNDATION

The unit should be mounted on a flat and level founda-

tion, floor or rooftop, capable of supporting the entire

operatingweight ofthe equipment. Ifthe unitis elevated

beyond the normal reach of service personnel, a suit-

able catwalk must be constructed around the unit. The

catwalk must be capable of supporting service person-

nel,theirequipment,andthereciprocatingcompressor(s).

Ground Level Locations

Itis important that theunits be installed on a substantial

base that will not settle. A one piece concrete slab with

footers extended below the frost line is highly recom-

mended. Additionally, the slab should not be tied to the

main building foundations as noise and vibration may

be transmitted.

Mounting holes (11/16" Dia.) are provided in the steel

channel for bolting the unit to its foundation. (See

DIMENSIONS.)

For ground level installations, precautions should be

taken to protect the unit from tampering by or injury to

unauthorized persons. Screws on access panels will

prevent casual tampering. However, further safety pre-

cautions such as a fenced-in enclosure or locking de-

vices on the panels may be advisable. Check local au-

thorities for safety regulations.

Rooftop Locations

Chooseaspotwith adequatestructuralstrengthto safely

support the entire weight of the unit and service per-

sonnel. If the unit is elevated on a steel structure, use

at least a sixpoint mount. Care must be taken not to

damage the roof. Consult the building contractor or ar-

chitect if the roof is bonded. Roof installations should

have wooden beams (treated to reduce deterioration),

cork, or rubber under the base to minimize vibration.

SPRING ISOLATORS (OPTIONAL)

When ordered, eight (8)* vibration isolators will be fur-

nished with each unit. They are of the level adjusting

spring type, manufactured by either Mason Industries

or Vibration Mounting & Controls, Inc.

*Four (4) on YCHA100

INSPECTION

Immediately upon receiving the unit, it should be in-

spectedfor possible damage which may have occurred

during transit. If damage is evident, it should be noted

on the carrier’s freight bill. A written request for inspec-

tionby the carrier’sagent should be made at once. See

“Instruction” Form 50.15-NM for more information and

details.

LOCATION

These units are designed for outdoor installations on

ground level, rooftop, or beside a building. The location

should be selected for minimum sun exposure and to

insurean adequate supplyof freshair forthe condenser.

(See CLEARANCES, pages 4 & 5.) Avoid locations

FIG. 2 – RIGGING THE CHILLER

00005TG

YORK INTERNATIONAL

Installation Instructions

1. Identify manufacturers of isolator and locate at

proper mounting point using appropriate table be-

low.

2. Block up equipment so as to install spring mounts

with pin on top of housing into Equipment Mounting

Holes.

3. MountingAdjustment Nut isinside theisolator mount

located just below the top plate of the mount. Turn

nut 2 turns clockwise (down) to load spring mount

at each location.

4. Take two additional turnson Adjustment Nut of each

mount.

5. Repeat step No. 3 as many times as necessary to

bring height of isolator to proper height.

6. Take additional turns on mounts at low side or cor-

ner to level the equipment.

ISOLATOR MOUNTING LOCATIONS

MOUNTING – ALUMINUM COIL UNITS

ISOLATOR LOCATIONS

CHILLER JKLMNPRS

MODEL NO. TYPE & SIZE

YCHA100 406403403404————

YCHA120 401 404 405 404 401 405 405 401

YCHA150 401 402 402 403 401 405 406 404

YCHA175 401 406 405 403 401 403 403 401

YCHA200 404 403 407 405 404 405 407 402

MOUNTING – ALUMINUM COIL UNITS

ISOLATOR LOCATIONS

CHILLER JKLMNPRS

MODEL NO. TYPE & SIZE

YCHA100 2-31 2-31 2-31 2-27 ————

YCHA120 1-31 1-32 2-28 1-32 1-31 2-28 2-28 1-31

YCHA150 1-31 2-27 2-27 2-28 1-31 2-28 2-28 2-31

YCHA175 1-32 2-31 2-28 2-31 1-31 2-31 2-28 2-31

YCHA200 1-32 2-31 4-27 2-27 1-32 2-31 2-32 2-27

MASON INDUSTRIES VIBRATION MOUNTING AND CONTROLS

MOUNTING – COPPER COIL UNITS

ISOLATOR LOCATIONS

CHILLER JKLMNPRS

MODEL NO. TYPE & SIZE

YCHA100 407407406406————

YCHA120 404 405 403 405 404 405 405 404

YCHA150 404 403 403 406 404 406 404 402

YCHA175 402 407 406 406 402 407 406 402

YCHA200 402 407 407 403 405 407 407 402

MOUNTING – COPPER COIL UNITS

ISOLATOR LOCATIONS

CHILLER JKLMNPRS

MODEL NO. TYPE & SIZE

YCHA100 2-32 2-32 2-27 2-31 ————

YCHA120 1-32 2-28 2-28 2-28 1-32 2-28 2-28 1-32

YCHA150 2-27 2-28 2-28 2-31 2-27 2-31 1-32 2-27

YCHA175 2-27 2-32 2-31 2-27 2-32 2-31 2-31 2-27

YCHA200 2-27 2-32 4-28 2-31 2-28 2-32 4-27 2-28

YCHA100 YCHA120, 150, 175, & 200 LD01776

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