YASKAWA CR700 Manual de usuario

Best Value for Your Cranes

JQA

QMA

14913

JQA

0202

YASKAWA AC Drive CR700

For Cranes

200 V CLASS, 0.4 to 110 kW

400 V CLASS, 0.4 to 315 kW

Certied for

ISO9001 and

ISO14001

2YASKAWA｜YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24

Our number one priority at Yaskawa Electric Corporation is to always keep the customerʼs

perspective in mind by leading the industry in meeting demands with uncompromising quality

and trust.

Our new CR700 was developed to further optimize cranes based on the concepts of Flexible,

Easy, Sustainable.

Yaskawa can now deliver the most ideal “answers”for various tasks related to the operation

of cranes, including brake sequences that have evolved from the technologies we have

developed to date.

Best Value for

Your Cranes

Yaskawa Electric Corporation is

here to provide “The Answer”for

your company.

YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24｜YASKAWA

Catalog Code / Selecting the Capacity

Features 4

Basic Instructions

Standard Specications

Standard Connection Diagram

Terminal Specications

Dimensions

Peripheral Devices and Options

Application Notes

Global Service Network

CONTENTS

By revolutionizing your facilities and

machines, the CR700 will increase

productivity, save energy efficiently, reduce

total costs, with enhanced environmental

compatibilities.

Fully

Enclosed Design

4YASKAWA｜YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24

Yaskawa has further improved the key functions for stable operations in our crane

sequence that has won the trust of our customers for over 30 years.

Reliable Crane Sequence

Brake Sequence

The break release command is judged and output in relation to the operation

frequency of the drive, output current, and amount of torque.

Brakes are released and applied while ensuring enough torque to maintain

the load during starts and stops to prevent load rollback.

Contact Positioning Function

When the Stop command is valid while a contact position

command is in effect for applications, such as transport

lines, the drive detects collision and stops operating if

the torque reference or output current are higher than the

standard value.

Quick positioning can be performed using this contact

positioning function.

Travel Limit Function

The limit sensor set in the allowable movement range

prevents over-traveling and overwinding.

Run Command Adjustment Function

Reliable movement during inching. Our system prevents

excessive current from flowing during lifting operations

performed immediately after lowering operations.

Note:This is only enabled when ramp to stop mode is selected.

Do not use this function with machines such as trucks with wheels

that may spin freely when there is a crash because the motor will not

be constrained, and the torque reference or output current will not

increase.

Stops at the

sensor position

Stops at the

sensor position

No load rollbacks

Maintain torque

CR700

Brake is

released

Monitors operation frequency,

output current, and torque

YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24｜YASKAWA

Yaskawa has enhanced dedicated crane functions for high-performance drives

using our collective technology to improve work efciency.

Shortened Takt Time & Improved Quality

Cargo Swing Suppression Function

Cargo swing during traverse motion can be reduced with

the built-in Cargo Swing Suppression function.

This enables cargo to be lowered without any swing,

which reduces takt times.

High-speed Operation at Light Loads

With this light-load, high-speed function, our drive

operates at optimal speed in accordance with the load.

High-speed operation can be performed when handling

light loads. This shortens the takt times when using long

lifting cranes, such as those used in constructions. ■Disabled

■Heavy loads

■Enabled

■Light loads

Cargo

Load:100%

Lifting

Lowering

Time (s)

60 s

Speed (m/min)

Load:20%

Cargo

Lifting

Lowering

Time (s)

Speed (m/min)

10 s

Cargo

Traverse

Cargo

Traverse

Shorter

takt time

6YASKAWA｜YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24

Yaskawa has tirelessly pursued ease of use, including initial setting functions for

crane motion axes, to improve operations and workability at all sites.

Improved Operations and Workability

Quick Deceleration Function

This function supports reverse phase braking (plugging)in

conventional crane operations that are not operated with drives.

The deceleration rate can be changed to quickly stop operation by

inputting a Run command in reverse to the current running direction

after a Stop command is received. This enables quick deceleration

near the target location even when using high speed operation.

Wire Length Detection

Information on the height of the hook that is not visible from

the operating room can be externally output using only the

drive.

Automatic Parameter Selection for Each Application

Application selection can be made for different types of crane

applications.

Selecting the appropriate application, such as lifting, traveling,

and transverse operation, will automatically enable only those

functions and disable unnecessary functions. This allows users

to easily set the optimal parameters for each application.

Lifting

Traveling

Traverse

CR700

Contactor Motor

3-Motor Switching Function

One drive can switch between and control motors with three axes for lifting/

lowering, travelling, and transverse operations. Our drive can support

individual brake sequences for each motor, so downtime during a drive failure

can also be reduced as a result of the ability of drives to act as substitutes for

other motors. Traditionally, one drive was needed for each motor. However,

one drive can switch between motors to reduce the number of drives needed.

Slope Prevention

High

precision control is performed in accordance with the operating conditions of machines to enable stable traveling and operation.

[Synchronization Control ]

Synchronization control is performed to prevent positional

deviation that can occur when lifting a load jointly with

two elevators using Closed Loop Vector Control. Separate

equipment and control to reduce slope are not required.

[Load Balancing Function ]

The load can be distributed evenly between drives without

the use of encoders.

CR700 CR700

Encoder Encoder

Drive 1

Time (t)

Drive 1

160%

80%

Time (t)

120%

Drive 2

Drive 1Drive 2

Load factor (%)Load factor (%)

Control mode Application Brake Sequence

Motor1Any Any

Motor2Any except for Advanced

Open Loop Vector Control Any

Motor3V/f Control only Traveling and

turning

Only brake release and apply

control can be set.

■Conventional drives

■CR700

YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24｜YASKAWA

Preventive maintenance can be carried out at the optimum time with protection

functions for drives and an understanding of the timing for the replacement of crane

parts.

Improved Maintenance Services

Alarm

Display Corresponding

Component

LT-1Cooling fan

LT-2Capacitors

LT-3

Inrush prevention relay

LT-1

Time to replace

the cooling fan.

■CR700 outputs the alarm signal to the PLC controller

Crane Maintenance Monitor

The monitor keeps a count of the number of brake

commands. This information is helpful in determining

brake maintenance schedules for inspecting system and

replacing parts.

Performance Life Monitors

With performance life monitors, the approximate maintenance

period of parts can be output as an alarm signal to notify users

in advance.

In addition, you can monitor the deterioration status of the

parts which can help you to make a maintenance plan easier.

Overload Detection Function

The drive restricts the operation of the crane (elevator)when the load exceeds a predetermined

upper limit value. The drive can be configured to display alarms and stop crane operation to

prevent operation with an overload that could lead to a dangerous situation.

Overtorque Detection Function

Detects an increased torque value when a load comes into contact with an object.

The drive stops the motor automatically to prevent machine malfunctions and increase safety.

Heavy

Cargo

Traverse

STOP!

8YASKAWA｜YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24

FLEXIBLE

Sensor

Power supply

To minimize initial investment, the functions of the peripheral devices are

incorporated into the CR700. This eliminates the need for these devices, and saves

space, wiring, and labor.

Do You Want to Reduce Costs?

Note:Comparison with our conventional models.

In this case, a 400 V 110 kW model is used as an example.

Reductions in footprints vary depending on the capacity.

Built-in Braking Transistor and DC Reactor

Braking Transistor / DC Reactor Built-in

Harmonics resulting from built-in DC reactors are taken

into consideration. The braking transistor is also built in to

eliminate the need for a stand-alone braking unit.

This reduces a driveʼs footprint by approximately 45% in

comparison with the conventional drives, which enables the

design for more compact control panels.

Compact control

panel design

Reduces a

driveʼs footprint

by approximately

45%

10 input terminals

Standard Equipped

*Safety performance measurement under IEC/

EN61508

High Performance Control

Even Without an Encoder

24 Vdc Control Power

Input Terminal Standard

Equipped

By using an external 24 VDC power

supply, sequences and fault history

can be checked even when the main

circuit power supply is OFF.

Oscilloscope

SIL3*Correspondence

STO Standard Equipped

Two contactors are no longer needed.

DC24 V

OFF

Built-in Power Supply

for the Sensor

Separate power supply not required

because the drive provides a 24 Vdc

output (150 mA)for external sensors.

Oscilloscope Function

With the improved oscilloscope function

performance for the DriveWizard

support tool, adjustments can be made

without the need for external measuring

instruments.

10 input terminals

24 Vdc control

power supply unit

DC Reactor Built-in

0.4kW

22 kW 30 kW 110 kW

Braking Transistor Built-in

DC Reactor Built-in

0.4kW

22 kW 75 kW 315 kW

Braking Transistor Built-in

200 V

class

400 V

class

YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24｜YASKAWA

Operation Time

Power Consumption

CR700

■Conventional

■CR700

PLC

Lifting

Traveling

RS-485

Traverse

Spare drive

PLC

Controls ve drives

with one

communication card

via the RS-485.

Supports all capacities.

Gateway Connection System

A maximum of five drives can be controlled with one

communication card by converting the industrial network

protocol to RS-485. This minimizes the number of option

cards for drives connected to cranes, which helps reduce

costs.

External Heatsink

Drive fins can be installed outside the

panel to reduce the size of the control

panel.

Note:An attachment may be

needed depending on the

drive capacity.

Refer to page 35 for more

information.

Enhanced Communication Option Card

A variety of field networks, including MECHATROLINK-

MECHATROLINK-

III

, PROFIBUS-DP, DeviceNet, CC-Link,

CANopen, LONWORKS, including Industrial Ethernet,

such as EtherNet/IP, can be supported with the use of one

communication option card.

Flexibility Improvement of I/O

The PG option cards and input/

output option cards for the 1000

series can be used.

DI-A3input terminals that are

conventionally used as digital

frequency reference cards can also

be used as multi-function input

terminals.

Note:PROFIBUS is a trademark of PROFIBUS Nutzerorganisation e.V.

DeviceNet is a trademark of ODVA.

Ethernet is a trademark of Fuji Xerox Co., Ltd.

Monitor Output of Various Types of Data

Various data can be monitored via a communications network.

By constantly monitoring this data, you can visualize the

factory. Values set to the parameters can be output as multi

function digital output.

CR700

1000-Series

drives

Option card

26 input

terminals

10 input

terminals

Use in combination with DI-A3speed reference option

cards to increase the number of multi-function terminals.

(ex. 200 V class 0.4kW)

Reduced

installation

space

*At least 30 mm of

space is needed if

installed near a wall.

Note:Need derating.

Side-by-Side Installation

Side-by-side installation allows for a more compact design

of the control panel.

Compatible Models:

2003

2075

（200

V class

）

4002

4039

（400

V class

）

10 YASKAWA｜YASKAWA AC Drive CR700 Catalog｜KAEP C710617 24

FLEXIBLE The crane control panel has more compact design with the application of the

Yaskawa Energy-Savings Unit. Regenerative energy that has been wasted as heat

can be returned to the power supply, which helps achieve energy savings.

Wasting Electricity?

You Can Save This Much! [Operation Conditions ]･10-t crane ･Speed of lifting/lowering:16 m/min

･Power cost:$0.2/kWh ･Lifting time:12 h/day 365 days per year

[Annual Power Consumption ]

Power Source Regeneration SystemBraking Resistance System

[Annual Cost of Power ]

Drive energy

Lifting

Drive

Traveling

Harmonic

lter module

Regenerative energy

Drive

D1000

Traverse

Other devices

Drive

Drive energy

Regenerative

energy

Drive

Lifting

Power

coordinating

reactor

R1000

Current

suppression reactor

Other

devices

Efciently returns regenerative energy

to the power supply and supplies this

energy to other equipment

Effective Use of Regenerative Energy (Option)

Braking resistors are no longer necessary, and the size of crane control panels can be minimized by using

the Power Regenerative Converter D1000 or the Power Regenerative Unit R1000. Energy lost as heat can

also be recovered as regenerative energy to further reduce the amount of energy used.

■Power Regenerative Unit R1000

■Power Regenerative Converter D1000

Drive energy

Regenerative energy

Drive

Lifting

Braking

resistor panel

Energy is lost as heat

through the braking resistor

Heat

Braking

resistor panel

Heat

Drive energy

Lifting

Traveling

Regenerative energy

Drive

Traverse

Braking

resistor panel

Braking

resistor panel

Drive+converter panel

Drive panelBraking resistor panel

No need for

a braking

resistor!

10,150 kWh $1,765

4,700 kWh $817

Braking

Resistance

System

Braking

Resistance

System

Power Source

Regeneration

System

Power Source

Regeneration

System $9485,450 kWh

ReductionReduction $

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