Yamato RT200 Manual de usuario

Organic Solvent Recovery Unit

Model

RT200

Instruction Manual

- First Edition -

Yamato Scientific Co. LTD.

 Thank you for purchasing "Organic Solvent

Recovery Unit, RT200" of Yamato Scientific Co.,

Ltd.

 To use this unit properly, read this "Instruction

Manual" thoroughly before using this unit.

Keep this instruction manual around this unit for

referring at anytime.

WARNING!:

Carefully read and thoroughly understand the

ortant warnin

items described in this

Contents

 Cautions in Using with Safety................................................................1

• Explanation.................................................................................................................... 1

• Table of Illustrated Symbols .......................................................................................... 2

• Fundamental Matters of "WARNING!" and "CAUTION!"............................................... 3

 Before Using This Unit ...........................................................................4

• Requirements for Installation......................................................................................... 4

 Description and Function of Each Part.................................................5

• Main Unit .......................................................................................................................5

 Installation ...............................................................................................6

 Handling Precautions .............................................................................7

 Maintenance Method...............................................................................7

• Daily Inspection and Maintenance ................................................................................ 7

 Long storage and disposal.....................................................................8

• When not using this unit for long term / When disposing .............................................. 8

 Trouble Shooting.....................................................................................8

 After Service and Warranty ....................................................................9

 Specification..........................................................................................10

 Piping Diagram......................................................................................10

 Replacement Parts Table......................................................................11

 Reference...............................................................................................12

• List of Dangerous Substances .................................................................................... 12

Cautions in Using with Safety

Explanation

MEANING OF ILLUSTRATED SYMBOLS

Various symbols are used in this safety manual in order to use the unit without

danger of injury and damage of the unit. A list of problems caused by ignoring

the warnings and improper handling is divided as shown below.Be sure that you

understand the warnings and cautions in this manual before operating the unit.

WARNING! If the warning is ignored, there is the danger of a problem that

may cause a serious accident or even fatality.

CAUTION! If the caution is ignored, there is the danger of a problem that may

cause injury/damage to property or the unit itself.

Meaning of Symbols

This symbol indicates items that urge the warning (including the caution).

A detailed warning message is shown adjacent to the symbol.

This symbol indicates items that are strictly prohibited.

A detailed message is shown adjacent to the symbol with specific actions not to

perform.

This symbol indicates items that should be always performed.

A detailed message with instructions is shown adjacent to the symbol.

Illustrated Symbols

Cautions in Using with Safety

Table of Illustrated Symbols

Warning

Warning,

generally

Warning,

high voltage

Warning,

high temperature

Warning,

drive train

Warning,

explosive

Caution

Caution,

generally

Caution,

electrical shock

Caution,

scald

Caution,

no road heating

Caution,

not to drench

Caution,

water only

Caution,

deadly poison

Prohibit

Prohibit,

generally

Prohibit,

inflammable

Prohibit,

to disassemble

Prohibit,

to touch

Compulsion

Compulsion,

generally

Compulsion,

connect to the

grounding

terminal

Compulsion,

install on a flat

surface

Compulsion,

disconnect the

power plug

Compulsion,

periodical

inspection

Cautions in Using with Safety

Fundamental Matters of "WARNING!" and "CAUTION!"

WARNING!

Do not use this unit in an area where there is flammable or explosive gas

Never use this unit in an area where there is flammable or explosive gas. This unit is not explosion-proof.

An arc may be generated when the power switch is turned on or off, and fire/explosion may result. (Refer to

page 12 "List of Dangerous Substances".)

Substances that can not be used

Never use explosive substances, flammable substances and substances that include explosive or flammable

ingredients in this unit. Explosion or fire may occur. (Refer to page 12 "List of Dangerous Substances".)

Do not disassemble or modify this unit

Do not disassemble or modify this unit. Fire or electrical shock or failure may be caused.

CAUTION!

Choose a proper place for installation

• Do not install this unit in a place where:

♦ Rough or dirty surface.

♦ Flammable gas or corrosive gas is generated.

♦ Ambient temperature above 35°C.

♦ Ambient temperature fluctuates violently.

♦ There is direct sunlight.

♦ There is excessive humidity and dust.

♦ There is a constant vibration.

♦ Without a ventilation system.

Before Using This Unit

Requirements for Installation

WARNING!

1. Do not use this unit in an area where there is flammable or explosive gas

/ Install exhauster and ventilator

• Never use this unit in an area

where there is flammable or

explosive gas.

• Place an exhauster, ventilator and

fire extinguisher near the

equipment because the toxic gas

may generat

2. Do not modify

• Modification of this unit is strictly prohibited.

This could cause a failure.

CAUTION!

3. Installation on horizontal surface

• Place this unit as flat a place as possible. If the

four rubber feet are not in uniform contact with

the floor surface, noise or vibration may result.

Additionally, the unit may cause a problem or

malfunction.

4. Before/after installing

• It may cause injure to a person if this unit falls down or moves by the earthquake and the

impact. etc..To prevent, take measures that the unit cannot fall down, and not install to busy

place.

Extinguisher

Exhauster and ventilator

Modification

Description and Function of Each Part

Main Unit

mini trap

RT200

Rear view

Front view

Nipple connecting

to a cooling water hose

(inner diameter of hose: 9φ)

Flask clamp

Solvent collecting flask

500mL

yl door

Nipple connecting

to a vacuum hose

(inner diameter of hose: 6φ)

Installation

This equipment is used to collect the solvent in the rotary evaporator.

Specifications for built-in condenser and flask

Condenser: Hard glass, Surface area of condenser

Flask: Hard glass, 500ml round flask

Installation method

The normal installation method is shown below.

A cooling water circulation system and vacuum pump are required in use in addition to the RE main

unit.

Connect the vacuum hose between the exhaust nozzle of vacuum pump and IN nipple on the

RT200, as shown in the figure. The end connection of exhaust piping and cooling water piping on

the RT200 model are placed on the back surface of main unit.

Connected to the nozzle

on the back surface of RT200

OUT

真空ポンプ

OUT

To ventilation system

(such as a draft chamber)

Cooling water

circulation system

or tap water

Exhaust IN

Exhaust OUT

Cooling OUT

Cooling IN

Vacuum pump

Location of nipple connecting with the hose

Cooling IN

Cooling OUT

Vacuum exhaust IN

Vacuum exhaust OUT

Handling Precautions

WARNING!

Substances that cannot be used

Never use explosive substances, flammable substances and substances that include explosive

or flammable ingredients in this unit. Explosion or fire may occur. (Refer to page 12 "List of

Dangerous Substances".)

If a problem occurs

If an abnormality such as strong odor of the solvent is found, please request a checkout of

equipment from selling office or sales office of Yamato Scientific. Co., Ltd. The fire disaster or

bombing may occur if the abnormality is left. Do not try to repair the equipment by yourselves

for your own safety.

Do not disassemble or modify this unit

Do not disassemble or modify this unit. Fire or electrical shock or failure may be caused.

Maintenance Method

Daily Inspection and Maintenance

For the safety use of this unit, please perform the daily inspection and maintenance without fail.

CAUTION!

• Wipe the dirt with soft cloth wrung out with mild detergent. Do not use benzene, thinner or

cleanser, or do not scrub it with a scrubbing brush. Deformation, deterioration or discoloration

may result in.

Long storage and disposal

When not using this unit for long term / When disposing

CAUTION!

When not using this unit for long term…

• Turn off the power and disconnect the power cord.

WARNING!

When disposing…

• Keep out of reach of children.

• Remove the residual solvent inside the equipment before disposing it. Consult with the

specialized disposal services when disposing the equipment.

Environmental protection should be considered

We request you to disassemble this unit as possible and recycle the reusable parts considering to the

environmental protection. The feature components of this unit and materials used are listed below.

Component Name Material

Exterior Parts

Outer and inner covering Steel printed coating, ABS resin

Door Acryl resin

Handle Zinc alloy chrome-plating

Main Parts

Condenser, Solvent collecting flask Hard glass

Nipple connecting to a hose Stainless steel and brass

Hose Silicon hose and rubber hose

Heat insulation material Expanded polyethylene, polypropylene and polyurethane

Sticker Resin material

Trouble Shooting

Phenomenon Check point

The equipment fails to collect the solvent.

Solvent odor

• The cooling water temperature is too high.

• Check if the vacuum pump is actuated.

• Check if the piping is correct.

In the case if the error other than listed above occurred, turn off the power and disconnect the

power cord immediately. Contact the shop of your purchase or nearest Yamato Scientific Service

Office.

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