Yamaha YP125R Manual de usuario

SERVICE MANUAL

2010

37P-F8197-E0

YP125R/YP250R

EAS20060

YP125R/YP250R 2010

SERVICE MANUAL

First edition, November 2009

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor España, S.A.

is expressly prohibited.

EAS20071

IMPORTANT

This manual was produced by Yamaha Motor España, S.A. primarily for use by Yamaha and MBK deal-

ers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one

manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha and

MBK vehicles should have a basic understanding of mechanics and the techniques to repair these

types of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely

to render the vehicle unsafe and unfit for use.

Yamaha Motor España, S.A. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha and MBK

dealers and will appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

EAS20081

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations.

This is the safety alert symbol. It is used to alert you to potential person-

al injury hazards. Obey all safety messages that follow this symbol to

avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid

damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

EAS20090

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

•The manual is divided into chapters and each chapter is divided into sections. The current section title

“1”is shown at the top of each page.

•Sub-section titles “2”appear in smaller print than the section title.

•To help identify parts and clarify procedure steps, there are exploded diagrams “3”at the start of each

removal and disassembly section.

•Numbers “4”are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step.

•Symbols “5”indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

•A job instruction chart “6”accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

•Jobs “7”requiring more information (such as special tools and technical data) are described sequen-

tially.

EAS20101

SYMBOLS

The following symbols are used in this manual for easier understanding.

The following symbols are not relevant to every vehicle.

SYMBOL DEFINITION SYMBOL DEFINITION

Serviceable with engine mounted Gear oil

Filling fluid Molybdenum disulfide oil

Lubricant Brake fluid

Special tool Wheel bearing grease

Tightening torque Lithium-soap-based grease

Wear limit, clearance Molybdenum disulfide grease

Engine speed Silicone grease

Electrical data Apply locking agent (LOCTITE®).

Engine oil Replace the part with a new one.

ENew

EAS20110 TABLE OF CONTENTS

GENERAL INFORMATION 1

SPECIFICATIONS 2

PERIODIC CHECKS AND

ADJUSTMENTS 3

CHASSIS 4

ENGINE 5

COOLING SYSTEM 6

FUEL SYSTEM 7

ELECTRICAL SYSTEM 8

TROUBLESHOOTING 9

GENERAL INFORMATION

IDENTIFICATION ............................................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

FEATURES......................................................................................................1-2

OUTLINE OF THE FI SYSTEM.................................................................1-2

FI SYSTEM................................................................................................1-3

INSTRUMENT FUNCTIONS............................................................................1-4

IMPORTANT INFORMATION .........................................................................1-8

PREPARATION FOR REMOVAL AND DISASSEMBLY...........................1-8

REPLACEMENT PARTS...........................................................................1-8

GASKETS, OIL SEALS AND O-RINGS ....................................................1-8

LOCK WASHERS/PLATES AND COTTER PINS .....................................1-8

BEARINGS AND OIL SEALS....................................................................1-9

CIRCLIPS..................................................................................................1-9

CHECKING THE CONNECTIONS ................................................................1-10

SPECIAL TOOLS ..........................................................................................1-11

IDENTIFICATION

1-1

EAS20130

IDENTIFICATION

EAS20140

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1”is stamped

into the frame.

EAS20150

MODEL LABEL

The model label “1”is affixed to the location

shown. This information will be needed to order

spare parts.

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