Yamaha XVS650 '97 Manual

FOREWORD

This Supplementary Service Manual has been prepared to introduce new service and data

for the XVS650 ’97. For complete service information procedures it is necessary to use this

Supplementary Service Manual together with the following manual.

XVS650 ’97 SERVICE MANUAL: 4VR-AE1

XVS650 ’97

SUPPLEMENTARY

SERVICE MANUAL

1997 by Yamaha Motor Co., Ltd.

First Edition, January 1997

unauthorized use without the written

permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

EB001000

NOTICE

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha

dealers and their qualified mechanics. It is not possible to include all the knowledge of a

mechanic in one manual, so it is assumed that anyone who uses this book to perform main-

tenance and repairs on Yamaha motorcycles has a basic understanding of the mechanical

ideas and the procedures of motorcycle repair. Repairs attempted by anyone without this

knowledge are likely to render the motorcycle unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications

and significant changes in specifications or procedures will be forwarded to all authorized

Yamaha dealers and will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or

death to the motorcycle operator, a bystander or a person inspecting or

repairing the motorcycle.

A CAUTION indicates special precautions that must be taken to avoid

damage to the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

EB002000

HOW TO USE THIS MANUAL

MANUAL ORGANIZATION

This manual consists of chapters for the main categories of subjects. (See “Illustrated sym-

bols”)

1st title 1: This is the title of the chapter with its symbol in the upper right corner of each

page.

2nd title 2: This title indicates the section of the chapter and only appears on the first page of

each section. It is located in the upper left corner of the page.

3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures

accompanied by corresponding illustrations.

EXPLODED DIAGRAMS

To help identify parts and clarify procedure steps, there are exploded diagrams at the start of

each removal and disassembly section.

1. An easy-to-see exploded diagram 4is provided for removal and disassembly jobs.

2. Numbers 5are given in the order of the jobs in the exploded diagram. A number that is

enclosed by a circle indicates a disassembly step.

3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol

marks 6. The meanings of the symbol marks are given on the next page.

4. A job instruction chart 7accompanies the exploded diagram, providing the order of jobs,

names of parts, notes in jobs, etc.

5. For jobs requiring more information, the step-by-step format supplements 8are given in

addition to the exploded diagram and the job instruction chart.

EB003000

ILLUSTRATED SYMBOLS

Illustrated symbols 1to 9are printed on

the top right of each page and indicate the

subject of each chapter.

1General information

2Specifications

3Periodic inspections and adjustments

4Engine

5Cooling system

6Carburetion

7Chassis

8Electrical

9Troubleshooting

Illustrated symbols 0to Gare used to

identify the specifications appearing in the

text.

0Can be serviced with engine mounted

AFilling fluid

BLubricant

CSpecial tool

DTorque

EWear limit, clearance

FEngine speed

GΩ, V, A

Illustrated symbols Hto Min the exploded

diagrams indicate the types of lubricants

and lubrication points.

HApply engine oil

IApply gear oil

JApply molybdenum disulfide oil

KApply wheel bearing grease

LApply lightweight lithium-soap base grease

MApply molybdenum disulfide grease

Illustrated symbols Nto Oin the exploded

diagrams indicate where to apply a locking

agent Nand when to install new parts O.

NApply locking agent (LOCTITE)

OReplace

EFG

HIJ

KLM

GEN

INFO

SPEC

INSP

ADJ ENG

COOL CARB

CHAS

–+

ELEC

TRBL

SHTG

BLS M

New

CONTENTS

GENERAL INFORMATION .............................................................................. 1

MOTORCYCLE IDENTIFICATION............................................................ 1

VEHICLE IDENTIFICATION NUMBER ............................................... 1

MODEL LABEL..................................................................................... 1

SPECIFICATIONS............................................................................................. 2

GENERAL SPECIFICATIONS ................................................................... 2

MAINTENANCE SPECIFICATIONS ......................................................... 3

ENGINE ................................................................................................ 3

ELECTRICAL......................................................................................... 3

CHASSIS .............................................................................................. 4

CABLE ROUTING ..................................................................................... 5

CARBURETION ................................................................................................ 7

AIR INDUCTION SYSTEM (AIS) <For CH, A> ........................................ 7

AIR INJECTION.................................................................................... 7

AIR CUT-OFF VALVE........................................................................... 7

AIR INDUCTION SYSTEM INSPECTION............................................ 8

– 1 –

GEN

INFO

MOTORCYCLE IDENTIFICATION

EB100000

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

VEHICLE IDENTIFICATION NUMBER

EB100010

The vehicle identification number 1is

stamped into the right side of the steering

head.

MODEL LABEL

The model label 1is affixed to the frame.

This information will be needed to order

spare parts.

GENERAL SPECIFICATIONS SPEC

– 2 –

SPECIFICATIONS

GENERAL SPECIFICATIONS

Model Standard

Model XVS650

Model code: 4XP1/2 (CH, A)

4XR1/2 (D, F, NL, GB, E)

Basic weight (with oil and a full fuel tank): 227 kg (D, F, NL, GB, E)

229 kg (CH, A)

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