Yamaha XVS1100 2001 Manual
FOREWORD
This Supplementary Service Manual has been prepared to introduce new service and data for the
XVS1100 (N). For complete service information procedures it is necessary to use this Supplementary
Service Manual together with the following manual.
XVS1100 (L) SERVICE MANUAL: 5EL1-AE1
EB000000
XVS1100 (N)
SUPPLEMENTARY SERVICE MANUAL
2000 by Yamaha Motor Co.,Ltd.
First edition, September 2000
All rights reserved. Any reproduction or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
NOTE:
CAUTION:
EB001000 NOTICE
This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and
their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual,
so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha mo-
torcycleshasabasicunderstandingofthemechanicalideasandtheproceduresofmotorcyclerepair.
Repairs attempted by anyone without this knowledge are likely to render the motorcycle unsafe and
unfit for use.
YamahaMotorCompany,Ltd.iscontinuallystrivingtoimprove all itsmodels.Modifications andsignifi-
cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and
will appear in future editions of this manual where applicable.
Designs and specifications are subject to change without notice.
IMPORTANT INFORMATION
Particularly important information is distinguished in this manual by the following notations.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
FailuretofollowWARNINGinstructions couldresultin severeinjuryor deathto
the motorcycle operator, a bystander or a person inspecting or repairing the
motorcycle.
ACAUTIONindicatesspecialprecautions that must be taken to avoid damage
to the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
1
26
3
5
4
7
8
EB002000 HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)
1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title 2: This title indicates the section of the chapter and only appears on the first page of each
section. It is located in the upper right corner of the page.
3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompa-
nied by corresponding illustrations.
EXPLODED DIAGRAMS
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each re-
moval and disassembly section.
1. An easy-to-see exploded diagram 4is provided for removal and disassembly jobs.
2. Numbers 5aregivenintheorderofthejobsintheexplodeddiagram.Anumberthatisenclosedby
a circle indicates a disassembly step.
3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks
6. The meanings of the symbol marks are given on the next page.
4. Ajobinstructionchart 7accompaniestheexploded diagram,providingthe orderofjobs,namesof
parts, notes in jobs, etc.
5. Forjobsrequiringmoreinformation,thestep-by-stepformatsupplements 8aregiveninadditionto
the exploded diagram and the job instruction chart.
24
21
18
15 16 17
10
12
13
11
14
1
3
5
7
9
2
4
8
6
19 20
22 23
25
CHK
ADJ
EB003000
ILLUSTRATED SYMBOLS
Illustrated symbols 1to 9are printed on the
toprightofeachpageandindicatethesubjectof
each chapter.
1General information
2Specifications
3Periodic inspections and adjustments
4Engine
5Cooling system
6Carburetion
7Chassis
8Electrical
9Troubleshooting
Illustrated symbols 10 to 17 are used to identify
the specifications appearing in the text.
10 Can be serviced with engine mounted
11 Filling fluid
12 Lubricant
13 Special tool
14 Torque
15 Wear limit, clearance
16 Engine speed
17 Ω, V, A
Illustratedsymbols 18 to 23 inthe exploded dia-
grams indicate the types of lubricants and lu-
brication points.
18 Apply engine oil
19 Apply gear oil
20 Apply molybdenum disulfide oil
21 Apply wheel bearing grease
22 Apply lightweight lithium-soap base grease
23 Apply molybdenum disulfide grease
Illustratedsymbols 24 to 25 inthe exploded dia-
grams indicate where to apply locking agent 24
and when to install new parts 25 .
24 Apply locking agent (LOCTITE)
25 Replace
CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABLE ROUTING 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC MAINTENANCE/LUBRICATION INTERVALS 16. . . . . . . . . . .
ELECTRICAL SYSTEM 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING THE HEADLIGHT BULB 18. . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING THE HEADLIGHT BEAM 19. . . . . . . . . . . . . . . . . . . . . . . . .
CARBURETION
AIR INDUCTION SYSTEM 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR INDUCTION SYSTEM DIAGRAMS 20. . . . . . . . . . . . . . . . . . . . . . . .
CHECKING THE AIR INDUCTION SYSTEM 22. . . . . . . . . . . . . . . . . . .
CHASSIS
FRONT AND REAR BRAKES 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT BRAKE CALIPERS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING HEAD 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
–1–
GENERAL SPECIFICATIONS SPEC
SPECIFICATIONS
GENERAL SPECIFICATIONS
Item Standard
Model code: XVS1100: 5PB2
Basic weight:
With oil and a full fuel tank 275 kg
Tire:
Type
Size front
rear
Manufacturer front
rear
Type front
rear
With tube
110/90-18 61S
170/80-15M/C 77S
DUNLOP
DUNLOP
K555F
K555
Maximum load-except motorcycle: 200 kg
–2–
MAINTENANCE SPECIFICATIONS SPEC
MAINTENANCE SPECIFICATIONS
ENGINE
Item Standard Limit
Camshaft:
Drive method
Cam cap inside diameter
Camshaft outside diameter
Shaft-to-cap clearance
Cam dimensions
Intake “A”
“B”
“C”
Exhaust “A”
“B”
“C”
Camshaft runout limit
Chain drive (left & right)
25.000 25.021 mm
24.96 24.98 mm
0.020 0.061 mm
39.112 39.212 mm
32.093 32.193 mm
7.162 mm
39.112 39.212 mm
32.127 32.227 mm
7.162 mm
39.012 mm
31.993 mm
7.012 mm
39.012 mm
32.027 mm
7.012 mm
0.03 mm
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