Yamaha XVS1100 2001 Manual

FOREWORD

This Supplementary Service Manual has been prepared to introduce new service and data for the

XVS1100 (N). For complete service information procedures it is necessary to use this Supplementary

Service Manual together with the following manual.

XVS1100 (L) SERVICE MANUAL: 5EL1-AE1

EB000000

XVS1100 (N)

SUPPLEMENTARY SERVICE MANUAL

2000 by Yamaha Motor Co.,Ltd.

First edition, September 2000

unauthorized use without the written

permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

NOTE:

CAUTION:

EB001000 NOTICE

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and

their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual,

so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha mo-

torcycleshasabasicunderstandingofthemechanicalideasandtheproceduresofmotorcyclerepair.

Repairs attempted by anyone without this knowledge are likely to render the motorcycle unsafe and

unfit for use.

YamahaMotorCompany,Ltd.iscontinuallystrivingtoimprove all itsmodels.Modifications andsignifi-

cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

FailuretofollowWARNINGinstructions couldresultin severeinjuryor deathto

the motorcycle operator, a bystander or a person inspecting or repairing the

motorcycle.

ACAUTIONindicatesspecialprecautions that must be taken to avoid damage

to the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

EB002000 HOW TO USE THIS MANUAL

MANUAL ORGANIZATION

This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)

1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.

2nd title 2: This title indicates the section of the chapter and only appears on the first page of each

section. It is located in the upper right corner of the page.

3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompa-

nied by corresponding illustrations.

EXPLODED DIAGRAMS

To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each re-

moval and disassembly section.

1. An easy-to-see exploded diagram 4is provided for removal and disassembly jobs.

2. Numbers 5aregivenintheorderofthejobsintheexplodeddiagram.Anumberthatisenclosedby

a circle indicates a disassembly step.

3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks

6. The meanings of the symbol marks are given on the next page.

4. Ajobinstructionchart 7accompaniestheexploded diagram,providingthe orderofjobs,namesof

parts, notes in jobs, etc.

5. Forjobsrequiringmoreinformation,thestep-by-stepformatsupplements 8aregiveninadditionto

the exploded diagram and the job instruction chart.

15 16 17

19 20

22 23

CHK

ADJ

EB003000

ILLUSTRATED SYMBOLS

Illustrated symbols 1to 9are printed on the

toprightofeachpageandindicatethesubjectof

each chapter.

1General information

2Specifications

3Periodic inspections and adjustments

4Engine

5Cooling system

6Carburetion

7Chassis

8Electrical

9Troubleshooting

Illustrated symbols 10 to 17 are used to identify

the specifications appearing in the text.

10 Can be serviced with engine mounted

11 Filling fluid

12 Lubricant

13 Special tool

14 Torque

15 Wear limit, clearance

16 Engine speed

17 Ω, V, A

Illustratedsymbols 18 to 23 inthe exploded dia-

grams indicate the types of lubricants and lu-

brication points.

18 Apply engine oil

19 Apply gear oil

20 Apply molybdenum disulfide oil

21 Apply wheel bearing grease

22 Apply lightweight lithium-soap base grease

23 Apply molybdenum disulfide grease

Illustratedsymbols 24 to 25 inthe exploded dia-

grams indicate where to apply locking agent 24

and when to install new parts 25 .

24 Apply locking agent (LOCTITE)

25 Replace

CONTENTS

SPECIFICATIONS

GENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CABLE ROUTING 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODIC MAINTENANCE/LUBRICATION INTERVALS 16. . . . . . . . . . .

ELECTRICAL SYSTEM 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLACING THE HEADLIGHT BULB 18. . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING THE HEADLIGHT BEAM 19. . . . . . . . . . . . . . . . . . . . . . . . .

CARBURETION

AIR INDUCTION SYSTEM 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR INDUCTION SYSTEM DIAGRAMS 20. . . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE AIR INDUCTION SYSTEM 22. . . . . . . . . . . . . . . . . . .

CHASSIS

FRONT AND REAR BRAKES 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT BRAKE CALIPERS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STEERING HEAD 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

–1–

GENERAL SPECIFICATIONS SPEC

SPECIFICATIONS

GENERAL SPECIFICATIONS

Item Standard

Model code: XVS1100: 5PB2

Basic weight:

With oil and a full fuel tank 275 kg

Tire:

Type

Size front

rear

Manufacturer front

rear

Type front

rear

With tube

110/90-18 61S

170/80-15M/C 77S

DUNLOP

K555F

K555

Maximum load-except motorcycle: 200 kg

–2–

MAINTENANCE SPECIFICATIONS SPEC

MAINTENANCE SPECIFICATIONS

ENGINE

Item Standard Limit

Camshaft:

Drive method

Cam cap inside diameter

Camshaft outside diameter

Shaft-to-cap clearance

Cam dimensions

Intake “A”

“B”

“C”

Exhaust “A”

“B”

“C”

Camshaft runout limit

Chain drive (left & right)

25.000 25.021 mm

24.96 24.98 mm

0.020 0.061 mm

39.112 39.212 mm

32.093 32.193 mm

7.162 mm

39.112 39.212 mm

32.127 32.227 mm

7.162 mm



39.012 mm

31.993 mm

7.012 mm

39.012 mm

32.027 mm

7.012 mm

0.03 mm

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