Yamaha TMAX XP500F 2015 Manual de usuario

2015

SERVICE MANUAL

XP500F

LIT-11616-28-54 2PW-28197-10

EAS20002

XP500F

SERVICE MANUAL

First edition, November 2014

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11616-28-54

EAS20003

IMPORTANT

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-

ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-

cle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard to

performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi-

cle will operate as designed. If there is any question about a service procedure, it is imperative that you

contact a Yamaha dealer for any service information changes that apply to this model. This policy is

intended to provide the customer with the most satisfaction from his vehicle and to conform to federal

environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

TIP

• This Service Manual contains information regarding periodic maintenance to the emission control sys-

tem. Please read this material carefully.

• Designs and specifications are subject to change without notice.

EAS30001

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations.

This is the safety alert symbol. It is used to alert you to potential personal inju-

ry hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to

the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

EAS20004

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

• The manual is divided into chapters and each chapter is divided into sections. The current section title

“1” is shown at the top of each page.

• Sub-section titles “2” appear in smaller print than the section title.

• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each

removal and disassembly section.

• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step.

• Symbols “5” indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation

and assembly procedure, reverse the steps.

• Jobs “7” requiring more information (such as special tools and technical data) are described sequen-

tially.

EAS20005

SYMBOLS

The following symbols are used in this manual for easier understanding.

TIP

The following symbols are not relevant to every vehicle.

SYMBOL DEFINITION SYMBOL DEFINITION

Serviceable with engine mounted Gear oil

Filling fluid Molybdenum disulfide oil

Lubricant Brake fluid

Special tool Wheel bearing grease

Tightening torque Lithium-soap-based grease

Wear limit, clearance Molybdenum disulfide grease

Engine speed Silicone grease

Electrical data Apply locking agent (LOCTITE®).

Engine oil Replace the part with a new one.

New

EAS10003 TABLE OF CONTENTS

GENERAL INFORMATION 1

SPECIFICATIONS 2

PERIODIC CHECKS AND

ADJUSTMENTS 3

CHASSIS 4

ENGINE 5

COOLING SYSTEM 6

FUEL SYSTEM 7

ELECTRICAL SYSTEM 8

TROUBLESHOOTING 9

GENERAL INFORMATION

IDENTIFICATION ............................................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

FEATURES......................................................................................................1-2

OUTLINE OF THE FI SYSTEM.................................................................1-2

FI SYSTEM................................................................................................1-3

MULTI-FUNCTION DISPLAY....................................................................1-4

IMPORTANT INFORMATION .........................................................................1-9

PREPARATION FOR REMOVAL AND DISASSEMBLY...........................1-9

REPLACEMENT PARTS...........................................................................1-9

GASKETS, OIL SEALS AND O-RINGS ....................................................1-9

LOCK WASHERS/PLATES AND COTTER PINS .....................................1-9

BEARINGS AND OIL SEALS ..................................................................1-10

CIRCLIPS ................................................................................................1-10

RUBBER PARTS.....................................................................................1-10

BASIC SERVICE INFORMATION.................................................................1-11

QUICK FASTENERS...............................................................................1-11

ELECTRICAL SYSTEM...........................................................................1-12

SPECIAL TOOLS ..........................................................................................1-16

IDENTIFICATION

1-1

EAS20007

IDENTIFICATION

EAS30002

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1” is stamped

into the right side of the frame.

EAS30003

MODEL LABEL

The model label “1” is affixed to the storage box.

This information will be needed to order spare

parts.

Tabla de contenidos

Otros manuales de Motocicleta de Yamaha

Yamaha

Yamaha DRAG STAR XVS125 Manual de usuario

Yamaha

Yamaha 2008 WR250X Manual de usuario

Yamaha

Yamaha FZS1000 2003 Manual

Yamaha

Yamaha FZ6-NA Manual de usuario

Yamaha

Yamaha TT-R110E Manual de usuario

Yamaha

Yamaha FZ6-SS Manual de usuario

Yamaha

Yamaha STAR XVS950 Manual de usuario

Yamaha

Yamaha XV17ATMV(C) Road Star Manual de usuario

Yamaha

Yamaha YZFR3F Manual de usuario

Yamaha

Yamaha WR250R Manual de usuario

Yamaha

Yamaha TT-R125(M) Guía de aplicación

Yamaha

Yamaha VIRAGO XV250R Manual de usuario

Yamaha

Yamaha DT230 4TP3-AE1 Manual de usuario

Yamaha

Yamaha YZF-R1SV Manual de usuario

Yamaha

Yamaha YZ125 2021 Guía de aplicación

Yamaha

Yamaha Fiore Manual de usuario

Yamaha

Yamaha YZ250 2022 Guía de aplicación

Yamaha

Yamaha YZF-R1(4C81) Manual de instrucciones

Yamaha

Yamaha YZ450F(D) Guía de aplicación

Yamaha

Yamaha STRATOLINER XV19CTSC Manual de usuario

Yamaha

Yamaha Star XV19CTSX Manual de usuario

Yamaha

Yamaha XV16AL Manual de usuario

Yamaha

Yamaha MT-10 2020 Manual de usuario

Yamaha

Yamaha FZX750 1987 Manual de usuario

Manuales populares de Motocicleta de otras marcas

OHVALE

OHVALE GP-0 Manual de lista de piezas

KTM

KTM 350 XCF-W USA Manual de usuario

HYOSUNG

HYOSUNG ST7 Manual de usuario

Husqvarna

Husqvarna FC 250 2016 Manual de usuario

Ducati

Ducati SCRAMBLER 800 Manual de instrucciones

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manual de usuario

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manual de usuario

KTM

KTM Freeride E-XC 2021 Manual de usuario

Fantic

Fantic Enduro 125 Manual de usuario

Ducati

Ducati Supersport 750 desmodue Manual de usuario

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manual de instrucciones

Ducati

Ducati 748 monoposto strada Manual de usuario

ATK

ATK 1988 250 Manual de usuario

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manual de usuario

Triumph

Triumph Thunderbird Manual de usuario

Ducati

Ducati 996 Manual de usuario

BMW

BMW MOTORRAD K 1200 R Sport Manual de instalación y mantenimiento

BMW Motorrad

BMW Motorrad G 650 GS 2007 Manual de instalación y mantenimiento