Yamaha 2004 TT600RE Manual de usuario

TT600RE

2004

5CH5-ME1

SERVICE MANUAL

EASB0000

TT600RE

SERVICE MANUAL

First edition, July 2003

unauthorized use without the written

permission of Belgarda S.p.A.

is expressly prohibited.

Printed in Italy

EASB0001 NOTICE

This manual was produced by the Belgarda S.p.A. primarily for use by Yamaha dealers and their quali-

fied mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore,

anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic

understanding of mechanics and the techniques to repair these types of vehicles. Repair and mainte-

nance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit

for use.

Belgarda S.p.A. is continually striving to improve all of its models. Modifications and significant changes

in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in

future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

EAS00004

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFE-

TY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the motorcycle operator, a bystander or a person checking or repairing the

motorcycle.

A CAUTION indicates special precautions that must be taken to avoid damage

to the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

CAUTION:

WARNING

EAS00007 HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive ex-

planations of all installation, removal, disassembly, assembly, repair and check procedures are laid out

with the individual steps in sequential order.

1The manual is divided into chapters.An abbreviation and symbol in the upper right corner of each page

indicate the current chapter.

Refer to "SYMBOLS".

2Each chapter is divided into sections. The current section title is shown at the top of each page, except

in Chapter 3 ("PERIODIC CHECKS AND ADJUSTMENTS"), where the sub-section title(s) appears.

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each re-

moval and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a dis-

assembly step.

6Symbols indicate parts to be lubricated or replaced.

Refer to "SYMBOLS".

7Ajob instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts,

notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described sequentially.

ILLUSTRATED SYMBOLS

The following symbols are not relevant to every

vehicle.

Illustrated symbols 1to 8are printed on the top

right of each page and indicate the subject of

each chapter.

1General information

2Specifications

3Periodic inspections and adjustments

4Chassis

5Engine

6Carburetor

7Electrical system

8Troubleshooting

Illustrated symbols 9to yare used to identify

the specifications appearing in the text.

9Can be serviced with engine mounted

0Filling fluid

qLubricant

wSpecial tool

eTorque

rWear limit, clearance

tEngine speed

yElectrical data

Illustrated symbols uto sin the exploded dia-

grams indicate the types of lubricants and lubrica-

tion points.

uApply engine oil

iApply gear oil

oApply molybdenum disulfide oil

pApply wheel bearing grease

aApply lightweight lithium-soap base grease

sApply molybdenum disulfide grease

Illustrated symbols dto fin the exploded dia-

grams indicate the following:

dApply locking agent (LOCTITE®)

fReplace the part

GEN

INFO SPEC

INSP

ADJ CHAS

ENG CARB

ELEC TRBL

SHTG

New

uoi

psa

GENERAL INFORMATION

TABLE OF CONTENTS

GEN

INFO 1

SPECIFICATIONS SPEC 2

PERIODIC INSPECTION

AND ADJUSTMENTS INSP

ADJ 3

ENGINE ENG 5

CARBURETION CARB 6

CHASSIS CHAS 4

ELECTRICAL ELEC 7

TROUBLESHOOTING TRBL

SHTG 8

E004000

GEN

INFO

GEN

INFO

CHAPTER 1.

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION ......................................................................................1-1

VEHICLE IDENTIFICATION NUMBER..........................................................................1-1

MODEL LABEL..............................................................................................................1-1

IMPORTANT INFORMATION ..............................................................................................1-2

PREPARATION FOR REMOVAL PROCEDURES ........................................................1-2

REPLACEMENT PARTS ..............................................................................................1-2

GASKETS, OIL SEALS AND O-RINGS ........................................................................1-2

LOCK WASHERS/PLATES AND COTTER PINS ........................................................1-3

BEARINGS AND OIL SEALS ........................................................................................1-3

CIRCLIPS ......................................................................................................................1-3

CHECKING OF CONNECTIONS ........................................................................................1-4

SPECIAL TOOLS..................................................................................................................1-5

GEN

INFO

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Motocicleta de Yamaha

Yamaha

Yamaha XSR 700 Manual de usuario

Yamaha

Yamaha FZ6 Manual de usuario

Yamaha

Yamaha WOLUERINE RMAX Manual de usuario

Yamaha

Yamaha TW125 Manual de instrucciones

Yamaha

Yamaha DRAG STAR XVS1100A Manual de usuario

Yamaha

Yamaha YZF-R3A Manual de usuario

Yamaha

Yamaha Roadliner XV1900AV Manual de usuario

Yamaha

Yamaha WR250F 2022 Guía de aplicación

Yamaha

Yamaha TT-R90E Guía de aplicación

Yamaha

Yamaha PW50(V) Manual de usuario

Yamaha

Yamaha XT660R Manual de usuario

Yamaha

Yamaha YFM250X 2002 Manual

Yamaha

Yamaha XMAX YP250RA Manual de usuario

Yamaha

Yamaha 2009 XV1900AY Manual de usuario

Yamaha

Yamaha MTM660N Manual de usuario

Yamaha

Yamaha FJR1300AS(X) Manual de usuario

Yamaha

Yamaha 2010 XVS1300AZ Manual de usuario

Yamaha

Yamaha V-Star XVS1100AWR Manual de usuario

Yamaha

Yamaha DT50M Manual de usuario

Yamaha

Yamaha FJ Manual de instrucciones

Yamaha

Yamaha SR125 Manual de usuario

Yamaha

Yamaha XSR125 2021 Manual de usuario

Yamaha

Yamaha TRICITY 2016 Manual de usuario

Yamaha

Yamaha XJ6 2008 Manual de usuario

Manuales populares de Motocicleta de otras marcas

OHVALE

OHVALE GP-0 Manual de lista de piezas

KTM

KTM 350 XCF-W USA Manual de usuario

HYOSUNG

HYOSUNG ST7 Manual de usuario

Husqvarna

Husqvarna FC 250 2016 Manual de usuario

Ducati

Ducati SCRAMBLER 800 Manual de instrucciones

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manual de usuario

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manual de usuario

KTM

KTM Freeride E-XC 2021 Manual de usuario

Fantic

Fantic Enduro 125 Manual de usuario

Ducati

Ducati Supersport 750 desmodue Manual de usuario

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manual de instrucciones

Ducati

Ducati 748 monoposto strada Manual de usuario

ATK

ATK 1988 250 Manual de usuario

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manual de usuario

Triumph

Triumph Thunderbird Manual de usuario

Ducati

Ducati 996 Manual de usuario

BMW

BMW MOTORRAD K 1200 R Sport Manual de instalación y mantenimiento

BMW Motorrad

BMW Motorrad G 650 GS 2007 Manual de instalación y mantenimiento