XTRONIC 5040-XR3 Manual de usuario

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TABLE OF CONTENTS

Product Specifications......................................................2

Package Contents .............................................................3

Safety Precautions ............................................................4

Initial Set-up.......................................................................5

Unit Interface......................................................................6

Operating Instructions......................................................8

Features............................................................................10

Celsius / Fahrenheit Conversion ...................................10

Automatic / Manual Mode..............................................10

Calibration Function ......................................................11

Maintenance.....................................................................14

Unit ................................................................................14

Soldering Tip Preparation & Care..................................14

Changing the Soldering Tip ...........................................15

Install/Remove Hot Air Nozzles .....................................15

Replacing the Soldering Iron Heating Element .............16

Replacing the Hot Air Gun Heating Element .................17

Troubleshooting ..............................................................18

Warranty ...........................................................................20

Contact Information ........................................................22

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PRODUCT SPECIFICATIONS

MODEL #5040-XR3

Power Consumption 1270 Watts ± 5%

Dimensions 8.7 x 3.1 x 12.6 in / 22.1 x 7.9 x 32.0 cm

Weight 6.6 lbs / 3.0 kg

Working Environment 32°F ~ 122°F / 0°C ~ 50°C

Storing Environment -68°F ~ 176°F / -20°C ~ 80°C

HOT AIR REWORK

Airflow Type Brushless Fan (Spiral Wind)

Airflow Volume 31 L/min

Temperature Range 212°F ~ 896°F / 100°C ~ 480°C

Temperature Stability ± 1°C

Cord Length ≥ 39.4 in / 100 cm

SOLDERING IRON

Temperature Range 392°F ~ 896°F / 200°C ~ 480°C

Temperature Stability ± 1°C

Grounded Tip Voltage < 2 mV

Tip Impedance < 2Ω

Cord Length ≥ 39.4 in / 100 cm

PREHEATING STATION

Temperature Range 122°F ~ 752°F / 50°C ~ 400°C

Temperature Stability ± 2°C

Heating Area 4.7 in x 4.7 in / 12 cm x 12 cm

- 3 -

PACKAGE CONTENTS

1 – X-Tronic #5040-XR3 Multifunction Main Unit

1 – X-Tronic Soldering Iron with 900M-T-I Tip Installed

1 – X-Tronic Hot Air Gun

1 - Soldering Iron Holder

1 - Blue Wet Cleaning Sponge

1 - Solder Roll Holder

1 – Stainless Steel, Anti-static Tweezers

1 – Wick De-soldering Braid

1 - IC Popper

4 – Hot Air Nozzles (Assorted Sizes & Shapes)

9 – Soldering Iron 900M Tips Variety Pack

• 900M-T-I

• 900M-T-B

• 900M-T-K

• 900M-T-1C

• 900M-T-2C

• 900M-T-3C

• 900M-T-1.2D

• 900M-T-1.6D

• 900M-T-2.4D

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SAFETY PRECAUTIONS

1. When initially powering on the unit and when powering down, the

hot air gun should ALWAYS be in the side holder. It should NEVER

be in the vertical position when the unit is initially turned on. If it is

used vertically with the appropriate air flow, it MUST be returned to

the side holder for cool down.

2. When using the hot air gun in the vertical holder the air flow MUST

be turned up to at least 4 or higher the entire time the hot air gun is

in this position. If the air flow is not sufficient the life of the heating

element will be greatly reduced.

CAUTION! IF #2 IS NOT FOLLOWED

The hot air gun will overheat and may cause the polymer on the front of

the hot air gun to melt and get red hot from the intense heat.

3. Never use the soldering iron or the hot air gun near any flammable

substance, material, or gas.

4. Never touch the metallic components of the soldering iron or the

hot air gun while they are in use. They are extremely hot and will

cause serious burns instantly. Allow the unit to properly cool to

room temperature before attempting to touch them.

5. Never point the hot air gun towards human skin. The air exiting the

hot air gun is VERY HOT and WILL cause serious burns.

6. Do not use pliers or any other tool to manipulate hot air nozzles.

7. Do NOT try to reform nozzle attachments into other shapes.

8. Never place anything flammable on or near IR Preheating Plate.

9. Never Touch the IR Preheating Plate or surrounding chassis while

in operation.

10. Ensure a minimum distance of 2mm while using the hot air gun in

the hands-free telescopic hot air gun holder.

11. Always keep the hot air gun moving, unless reflowing large chips.

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INITIAL SET-UP

1. Unpack all of the contents of the X-Tronic #5040-XR3 kit.

2. Inspect the unit and accessories for any damage. If damage is

detected, please contact X-Tronic immediately.

3. Assemble the hands-free telescopic hot air gun holder

Thumb Screw

U-Shaped Bracket

L-Bracket

Silver Retaining

Collar

Vertical Hot Air

Gun Holder

Metal Rod

Note: The Vertical Hot Air Gun Holder and Silver Retaining Collar will be

further up on the Metal Rod when fully assembled.

a. Slide the silver retaining collar onto the metal rod. Install one of

the small dark gray screws into the hole on the silver retaining

collar to secure its placing on the metal rod.

b. Attach the L-bracket to the bottom of the metal rod using the

large silver screw.

c. Attach the L-bracket and rod assembly to the back of the unit

using the 2 holes in the lower center and 2 of the smaller dark

gray screws.

d. Secure the rod to the back of the unit using the U-shaped

bracket and the last two of the smaller dark gray screws.

e. Slide the vertical hot air gun holder assembly over the rod

and secure it with the included thumb screw. Adjust the silver

retaining collar so it is just below the hot air gun holder assembly

to provide additional support.

f. Insert the 4 black thumb screws into the adjustable rail system

around the IR Preheating Plate.

4. Attach the soldering iron to the unit using the soldering iron

connection.

5. Place the soldering iron into the soldering iron holder.

- 6 -

6. Attach the hot air gun holder to the side of the unit using the 2

screws that are in the side of the unit.

7. Place the hot air gun into the hot air gun holder.

8. Ensure all of the connections are secure and correct before

applying power to the unit.

9. Ensure the safety fuse (found on the back of the unit above the

power receptical) is installed and in good working order before

applying power to the unit.

10. Plug the power cord into a GROUNDED AC wall outlet.

11. Turn on the main power switch located on the back of the unit.

12. Power on the unit.

a. Soldering Iron

i. Attach the desired tip to the soldering iron.

ii. Power on the soldering iron with the Iron power switch.

iii. Adjust the soldering iron temperature by pressing the

soldering iron ꜛ and ꜜ buttons.

b. IR Preheating Station

i. Power on the preheating plate with the IR Preheating Plate

switch.

ii. Adjust the preheating plate temperature by using the IR

preheating Plate ꜛ and ꜜ buttons.

c. Hot Air Gun

i. Attach the desired nozzle to the hot air gun and place the

hot air gun in the side holder.

ii. Turn on the hot air gun by with the Hot Air power switch.

iii. Adjust the hot air temperature by using the hot air gun

ꜛ and ꜜ buttons.

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USER INTERFACE

MODEL#5040-XR3

1. X-Tronic #5040-XR3 Main Unit

2. Hot Air Gun Receptical (Hardwired)

3. Soldering Iron Receptical

4. Power Switches

a. Soldering Iron

b. Hot Air Gun

c. IR Preheating Plate

d. Main - Located on back of unit (Not Pictured)

5. Temperature Displays

6. Adjustment

a. Soldering Iron Temperature

b. Hot Air Temperature

c. IR Preheating Plate Temperature

d. Air Speed

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OPERATING INSTRUCTIONS

SOLDERING IRON

• Before turning on the unit, ensure that the soldering iron is in the

soldering iron holder and the hot air gun is in the hot air gun holder

on the side of the unit.

• When using the soldering iron for the first time, be sure to allow the

iron to come to the proper temperature then clean and tin the tip to

provide longer life expectancy.

• Do not use excessive force when installing/removing soldering iron

tips.

HOT AIR GUN

• Before turning on the unit ensure that the hot air gun is in the hot

air gun side holder. The hot air gun needs to be in this position

EVERY TIME the unit is powered on.

Hot Air Gun

Side Holder

• Upon first use, the tube on the soldering iron may discolor a bit due

to the combination of the material composition and high heat. This

is perfectly normal and expected behavior.

• Upon first use, white smoke may be visible from the hot air gun and

will go away shortly after heating. If the unit keeps smoking, refer

to troubleshooting section or contact X-Tronic International

(contact information is on the back cover of this manual).

• When “---” is displayed on the LED display, the outlet temperature

of the hot air gun is below 100°C, the handle has been properly

replaced into the side holder, and the unit is in standby mode.

• Do not use excessive force when installing/removing hot air

nozzles Do not over tighten the bolt on the hot air attachments.

• When using the small nozzle attachment for the hot air gun, set

airflow to the maximum value to keep the hot air heating element

from overheating and breaking.

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