Xtreme Power Conversion M90 Guía

M90 & M90L Modular Online

Three-Phase UPS

15kVA, 20kVA, 30kVA, 40kVA, 45kVA, 60kVA Models

User & Installaon Manual

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 2

Uninterrupble Power Supply

Table of Contents

Safety...........................................................................................................4

Important Safety Instrucons..........................................................................................................4

EMC.................................................................................................................................................4

Installaon Informaon...................................................................................................................4

Maintenance....................................................................................................................................4

Recycling the Used Baery..............................................................................................................5

Installaon...................................................................................................5

Inial Inspecon..............................................................................................................................5

Installaon Environment.................................................................................................................5

Unpacking........................................................................................................................................6

Moving the Cabinet.........................................................................................................................8

Types of UPS Cabinet.......................................................................................................................9

Exterior.............................................................................................................................................9

Internal Mechanisms.....................................................................................................................13

Control Panel.............................................................................................14

LCD Display....................................................................................................................................14

Introducon of Modules................................................................................................................15

Power Cable...................................................................................................................................18

Wiring............................................................................................................................................18

Power Module Installaon............................................................................................................20

Operaon Mode and UPS Operaon...........................................................23

Block Diagram of UPS....................................................................................................................23

Operaon Mode............................................................................................................................23

UPS Operaon...............................................................................................................................27

Control Panel and Display Descripon........................................................35

Introducon...................................................................................................................................35

Screen Descripon.........................................................................................................................38

Alarm List...................................................................................................................................... 57

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 3

Uninterrupble Power Supply

History Record...............................................................................................................................59

Interface and Communicaon....................................................................60

X1-Baery Cabinet Temperature Detecon Port...........................................................................61

X2-Remote EPO Input Port............................................................................................................61

Other Communicaon Interface....................................................................................................62

Troubleshoong.........................................................................................62

Service.......................................................................................................65

Replacement Procedures Of Power Module..................................................................................65

Specicaons.............................................................................................65

Conformity and Standards.............................................................................................................65

Environmental Characteriscs.......................................................................................................66

Mechanical Characteriscs............................................................................................................66

Electrical Characteriscs (Input Recer)......................................................................................66

Electrical Characteriscs (Intermediate DC Circuit).......................................................................66

Electrical Characteriscs (Inverter Output)....................................................................................67

Electrical Characteriscs (Bypass Mains Input).............................................................................67

Obtaining Service.......................................................................................69

Xtreme Power Conversion Limited Warranty...............................................7

0Appendix A: Baery Cabinet Installaon..................................................71

Assembly.......................................................................................................................................71

Internal Baery Wiring..................................................................................................................74

External Baery Wiring..................................................................................................................74

Baery Replacement.....................................................................................................................74

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 4

Uninterrupble Power Supply

Safety

Important Safety Instrucons

This UPS contains LETHAL VOLTAGES. All repairs and service must be performed by AUTHORIZED SERVICE PERSON-

NEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING:

• The UPS designed for commercial and industrial purpose, it is forbidden to apply for any life sustainment

and support.

• The UPS system contains its own energy source. The output terminals may carry live voltage even when

UPS is disconnected to an AC source.

• To reduce the risk of re or electrical shock, UPS installaon has to be in a controlled room where tem-

perature and humidity are monitored. Ambient temperature must not exceed 40°C. The system is only for

indoor use.

• Ensure all power is disconnected before installaon or service.

• Service and maintenance should be performed by qualied personnel only.

Before working on this circuit

• Isolate Uninterrupble Power System (UPS).

• Then check for Hazardous Voltage between all terminals including the protecve earth.

Risk of Voltage Backfeed

The isolaon device must be able to carry the UPS input current.

EMC

WARNING:

This is a product for commercial and industrial applicaon in the second environment - installaon restricons or

addional measures may be needed to prevent disturbances.

Installaon Informaon

WARNING:

• Installaon must be performed by qualied personnel only.

• The cabinets must be installed on a level oor suitable for computer or electronic equipment.

• The UPS cabinet is heavy. If unloading instrucons are not closely followed, cabinet may cause serious

injury.

• Do not lt the cabinets more than 10 degree.

• Before applying electrical power to the UPS, make sure the Ground conductor is properly installed.

• Installaon and Wiring must be performed in accordance with the local electrical laws and regulaons.

• The disconnecon device should be chosen based on the input current and should break line and neutral

conductors - four poles for three phases.

Maintenance

• Only qualied service personnel should perform the baery installaon.

• The following PRECAUTIONS should be observed:

1. Remove watches, rings, or other metal objects.

Xtreme Power Conversion Corporaon

M90 User’s Manual

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Uninterrupble Power Supply

2. Use tools with insulated handles.

3. Wear rubber gloves and boots.

4. Do not lay tools or metal parts on top of baeries or baery cabinets.

5. Disconnect the charging source prior to connecng or disconnecng terminal.

6. Check if the baery is inadvertently grounded. If it is, remove the source of grounding. Contacng

with any part of the ground might result in electrical shock. The likelihood of such shock can be

prevented if such grounds are removed during installaon and maintenance.

• UPS is designed to supply power even when disconnected from the ulity power. Aer disconnect the ul-

ity and DC power, authorized service personnel should aempt internal access to the UPS.

• Do not disconnect the baeries while the UPS is in Baery mode.

• Disconnect the charging source prior to connecng or disconnecng terminals.

• Baeries can result in a risk of electrical shock or burn from high short circuit current.

• When replacing baeries, use the same number of sealed, lead-acid baeries.

• Do not open or mulate the baery. Release electrolyte is harmful to the skin and eyes, and may be toxic.

Recycling the Used Baery

• Do not dispose of the baery in a re. Baery may explode. Proper disposal of baery is required. Refer

to your local codes for disposal requirements.

• Do not open or mulate the baery. Released electrolyte is harmful to the skin and eyes. It may be toxic.

• Do not discard the UPS or the UPS baeries in the trash. This product contains sealed, lead-acid baeries

and must be disposed properly. For more informaon, contact your local recycling/reuse or hazardous

waste center.

• Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact

your local recycling/reuse or hazardous waste center.

Installaon

Inial Inspecon

1. Visually examine if there is any damage inside and outside of packages in the process of the transportaon. If

any damage, report it to the carrier immediately.

2. Verify the product label and conrm the consistency of the equipment.

3. If the equipment needs to be returned, carefully repack the equipment by using the original packing material

that came with.

Installaon Environment

1. The UPS is designed for indoor use only and should be located in a clean environment with adequate venla-

on to keep the environmental parameters within the required specicaon.

2. Make sure that transportaon routes (e.g. corridor, door gate, elevator, etc.) and installaon area can accom-

modate and bear the weight of the UPS, the external baery cabinet and handling equipment.

3. The UPS uses forced convecon cooling by internal fans. Cooling air enters the module through venlaon

grills located at the front of the cabinet and exhausted through grills located in the rear part of the cabinet.

Please do not block the venlaon holes.

4. Ensure that the installaon area is spacious for maintenance and venlaon.

5. Keep the temperature of installaon area around 30°C and humidity within 90%. The highest operang al-

tude is 1000 meters above sea level.

6. If necessary, install a system of room extractor fans to avoid formaon of room temperature. Air lters are

necessary if the UPS is operated in a dusty environment.

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 6

Uninterrupble Power Supply

7. It is recommended that you parallel the external baery cabinets to the UPS. The following instrucons of

clearances are suggested:

• Keep a clearance of 40” from the top of the UPS for maintenance, wiring and venlaon.

• Keep a clearance of 40” from the back of the UPS and the external baery cabinets for venlaon.

• Keep a clearance of 60” from the front of the UPS and the external baery cabinets for maintenance and

venlaon.

8. For safety concerns, we suggest that you shall:

• Equip with CO2 or dry powder re exnguishers near the installaon area.

• Install the UPS in an area where the walls, oors and ceilings were constructed by reproof materials.

9. Do not allow unauthorized personnel to enter the installaon area. Assign specic personnel to keep the UPS

key.

Unpacking

1. Use a forkli to move the product to installed area. Please make sure the bearing capacity of forkli is suf-

cient.

2. Please follow the order in the gures below to remove carton and foams.

Xtreme Power Conversion Corporaon

M90 User’s Manual

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Uninterrupble Power Supply

3. Remove 2 xing cabinet plates and loosen leveling feet by rotang them counterclockwise. Then, move the

cabinet from the pallet.

4. To x the cabinet in posion, simply rotate leveling feet clockwise.

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 8

Uninterrupble Power Supply

Moving the Cabinet

The UPS is xed on the pallet with 2 xing cabinet plates. When removing it, pay aenon to the movement of

the casters to avoid accidents. The cabinet can be pushed forward or backward only. Pushing it sideward is not al-

lowed. When pushing the cabinet, pay aenon not to overturn it as the gravity center is high.

1. If you need to move the UPS over a long distance, please use appropriate equipment like a forkli. Do not use

the UPS casters to move over a long distance.

2. Aer the UPS has been removed from the pallet to ground, we suggest that at least three people move the

UPS to the installaon area. One person holds a lateral side of the UPS with hands, another holds the other

lateral side of the UPS with hands, and the other person pushes the UPS either from the front side or from the

back side to the installaon area and avoid pping the UPS.

3. The casters are designed to move on level ground. Do not move the UPS on an uneven surface. This might

cause damage to the casters. Toppling the UPS could also damage the unit.

4. Ensure that the weight of UPS is within the designated bearing capacity of any handling equipment.

5. At the boom of the UPS, the two casters help you to move the UPS to a designated area. Before you move the

UPS, please turn the two leveling feet counterclockwise to raise them o the ground. This protects the leveling

feet from damage when moving the UPS.

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 9

Uninterrupble Power Supply

Types of UPS Cabinet

There are two types of UPS cabinets. One is the power cabinet only and the other is the power cabinet stacked on

the baery cabinet.

M90 M90L

Cabinet Type

Baery Locaon Internal External

Switch Unit 1 1

Max. Power Module 3(20K) 3(20K)

Exterior

In the front of the UPS, there are control interface (LCD Panel), communicaon slots, communicaon ports and 3

Power Module slots.

All wiring terminal blocks are allocated in the back of cabinet. The side panels are locked by screws. The casters at

the boom of the UPS cabinet can be used to move over for short distances. There are two leveling feet to x and

stabilize the UPS cabinet on the ground.

Xtreme Power Conversion Corporaon

M90 User’s Manual

Page 10

Uninterrupble Power Supply

Mechanical Data

Dimensions

UPS cabinet Width Depth Height

M90 20.2756 “ 39.370079 “ 55.905512 ”

M90L 20.2756 “ 39.370079 “ 30.03937 ”

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