WPT POWER WHB-30 Manual de instrucciones
Hydrodynamic Brake
Installation & Maintenance
Manual
Model WHB-30
WIM-HB-000_A
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Table of Contents
1.0 Signal Words & Definitions.................................................................................................................................. 3
2.0 Introduction........................................................................................................................................................ 4
2.1 Product Description........................................................................................................................................ 5
3.0 Exploded View of Basic Units, and Parts List........................................................................................................ 6
4.0 Installation.......................................................................................................................................................... 7
4.1 Requirements for Proper Operation and Service Life ..................................................................................... 8
5.0 Disassembly........................................................................................................................................................ 9
6.0 Assembly ...........................................................................................................................................................11
7.0 Maintenance .....................................................................................................................................................14
8.0 Tables................................................................................................................................................................18
8.1 Torque Values ...............................................................................................................................................18
9.0 General Storage Guidelines................................................................................................................................20
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1.0 Signal Words & Definitions
Throughout this manual there are several safety messages that must be read and
adhered to in order to prevent
possible loss of equipment and/or personal injury and
/or loss of life. The three signal words are “Danger”, “Warning” and
“Caution”. They are
used to indicate the severity of the hazard and are preceded by a safety alert symbol.
“Danger”
Denotes the most serious injury hazard and is used when
serious injury or death WILL result from misuse or failure to
follow the specific instructions set forth in this manual.
“Warning”
Denotes when serious injury or death MAY result from
misuse or failure to follow the specific instructions set forth
in this manual.
“Caution”
Denotes when injury or product or equipment damage may
result from the misuse or failure to follow the specific
instructions set forth in this manual.
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2.0 Introduction
Warning
Forward this manual to the person or persons responsible for
the installation and/or operation and/or maintenance of the
product described herein. Without access to this information,
faulty installation, operation and/or maintenance may occur,
which could result in equipment damage, personal injury and
even death.
Warning
Read these instructions thoroughly and review until you fully
understand all warnings and hazards before proceeding with
the work described in this manual. Failure to follow the
instructions in this manual can result in unreasonable exposure
to hazardous conditions and/or personal injury and/or death.
Warning
Use of improper tools and/or methods when installing or
servicing this unit can result in accidents causing injury and/or
death. Adequate lifting points are provided to safely handle
only the individual unit components. Lifting and handling of the
assembled will require the use of alternate methods.
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2.1 Product Description
The WPT Power Hydrodynamic Brake is a device that absorbs power by converting mechanical energy into heat in
water. Follow the procedures detailed in this Installation and Maintenance Manual for years of service.
Customer supplied mounting supports must be used on all installations. Mounting holes are located on each side
of unit.
When ordering parts, use the part number from the Bill of Materials supplied with this unit. Also, please include
the part number and the serial number from the unit itself. These will be found on the brass tag. Your WPT Power
Distributor can provide a copy of the Bill of Materials if the one provided should become lost.
When performing installation and maintenance functions, refer to the drawings in this manual, page 6. The
references on the drawing in this manual MAY NOT correspond to the references on the assembly drawing and
Bill of Materials. Do not use the item numbers from the drawing in this manual for ordering parts.
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3.0 Exploded View of Basic Units, and Parts List
Item
Description
Item
Description
Item
Description
1
Seal
15
Oil Seal
29
Right Hand Rotor
2
SHCS
16
Seal Sleeve
30
O Ring
3
Valve
17
O-Ring
31
Plug, NPT
4
Cover Plate
18
Seal Adapter
32
Center Ring
5
Zerk
19
O-Ring
33
HHCS
6
Shim
20
HHCS
34
Plug, NPT
7
Shim
21
Nut
35
Right Hand Stator
8
Shim
22
Cap
36
Bearing Adapter
9
Bearings
23
O-Ring
37
Bearing
10
HHCS
24
O Ring
38
Shim
11
Washer
25
Left Hand Stator
39
Shim
12
Bearing Adapter
26
Shaft
40
Shim
13
SHCS
27
Key
41
Cover Plate
14
Oil Seal
28
Left Hand Rotor
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4.0 Installation
Warning
Follow safety guidelines utilizing lockout tag out procedures
before and during all installation and maintenance procedures.
Warning
Ensure that proper rated lifting devices & procedures are
followed when installing, working, or maintaining unit. Failure to
do so may result in equipment damage, personal injury, and even
death.
Warning
Use only the proper quantity and grade of fasteners shown in the
drawings. Failure to do so may result in fastener failure and/or a
reduction in unit torque.
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4.1 Requirements for Proper Operation and Service Life
4.1.1 Follow rig manufactures guidelines on placement and alignment of unit.
4.1.2 Unit must be installed with customer supplied supporting plates.
4.1.3 Brake must be positioned with 3” NPT inlet at bottom and 2” NPT outlet at top.
4.1.4 Must use all 6 mounting bosses, per side.
4.1.5 Use 3” NPT port at bottom for liquid input only.
4.1.6 Use 2” NPT port at top for liquid output.
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5.0 Disassembly
5.1 Disassembly of Hydrodynamic Brake Housing
5.1.1 Remove all sheaves, belts, and other devices from shaft of unit.
5.1.2 Remove unit from customer supplied supporting plates.
5.1.3 Starting from shaft-less side.
5.1.4 Remove hardware securing bearing adapter, do not remove hardware on cover plate.
5.1.5 Use jack screws to help in removing bearing adapter and remove bearing from shaft.
5.1.6 With bearing adapter removed from assembly proceed to remove hardware to
remove cover plate.
5.1.7 Separate seal from cover plate.
5.1.8 Inspect seal for reuse or replacement.
5.1.9 Remove bearing from bearing adapter.
5.1.10 Inspect bearing for reuse or replacement.
5.1.11 Remove sleave from shaft.
5.1.12 Remove O-ring.
5.1.13 Remove hardware from cap to remove cap & O-rings.
5.1.14 Remove left hand stator and O-rings.
5.1.15 Remove center ring.
5.1.16 Remove left hand rotor.
5.1.17 Remove key.
5.1.18 Remove right hand rotor.
5.1.19 Change to removing items from in-put side (shaft side).
5.1.20 Remove hardware securing bearing adapter, do not remove hardware on cover plate.
5.1.21 Use jack screws to help in removing bearing adapter and remove bearing from shaft.
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5.1.22 With bearing adapter removed from assembly proceed to remove hardware to
remove cover plate.
5.1.23 Separate seal from cover plate.
5.1.24 Inspect seal for reuse or replacement.
5.1.25 Remove bearing from bearing adapter.
5.1.26 Inspect bearing for reuse or replacement.
5.1.27 Remove sleave from shaft.
5.1.28 Remove O-ring.
5.1.29 Remove hardware from cap to remove cap & O-rings.
5.1.30 Remove right hand stator with O-rings.
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