Winston Industries CAC507 Manual de usuario
Cook & Hold
All Models
Use & Care Manual
In this manual
Description 2
Safety 3
Installation 4-6
Nomenclature 7-8
Operating Instructions 9-13
Guidelines 14
Daily Cleaning 15-16
Troubleshooting 17-19
Circuit Diagram 20
ZAP Warranty 21
Terms & Conditions 22
MANUAL REORDER: LIT 4275V275 REV. 20 1-31-06
CAC507
(Shown with optional window)
WARNING
DAILY CLEANING
REQUIRED OR
WARRANTY WILL
BEVOIDED.
SEE USE AND CARE
MANUAL FOR INSTRUCTIONS
Congratulations on your purchase of the Winston CVap®cook & hold, from the
manufacturer that developed the Science of Food Thermoisturization. CVap
(Controlled Vapor) technology, arising from that science, is the fundamental principle
on which the CVap cook & hold is based!
The benefits you will experience are precision doneness temperatures, greater
yields, safer foods, reduced human disciplines to manage high food quality - to
name a few. Five years in development; this appliance combines the science of
thermalizing and moisturizing of foods with a microprocessor control that has
embedded in it the knowledge of the skilled chef, and the requirements of FDA
regulations relative to food safety.
The operating section is all that you need to understand in order to prepare foods to
the precise doneness temperature and degree of browning you desire. After only
three inputs, the microprocessor takes charge of the dual heat system – to process
the High Yield cook cycle, the FDA Hold cycle, then the Serve and Sell cycle.
We want you to be as proud of your purchase as we are of the design of the CVap
cook & hold. If you have any question, comments or criticisms, please call our
Customer Service Center at 1-800-234-5286. If you would like to communicate with
Thank you for your business.
Dr.Winston L. Shelton (Hon.)
Chairman of the Board
2CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
DESCRIPTION
Copyright© 2005 Winston Industries LLC. All rights reserved. CVap is a registered trademark of Winston Industries LLC. The CVap logo is a trademark of Winston
Industries LLC. All other company and product names may be trademarks of their respective companies.
Read and understand this entire use and care manual before operating your
CVap®cook & hold.
WARNING:
Operating this appliance can be dangerous.
Read, understand, and obey the following warnings. If you do not you could be
burned, badly hurt, or killed!
• Have appliance installed and serviced ONLY by a licensed electrician or trained
servicer. Installation and service of appliance involves electrical and high
temperature hazards which can cause death, personal injury or property
damage.
• If an electrical shock is felt when touching appliance, disconnect power cord
immediately and call a trained servicer for repair. If you don't, you could
be electrocuted!
• Always turn power switch off any time appliance is not in use. If you don't,
electric shock can cause death, personal injury or property damage.
• Always perform daily cleaning procedures for this appliance. Build up of food
residues high in acid or chlorides can cause permanent damage to the stain-
less steel and can contaminate foods!
• Always allow appliance to cool before cleaning. If you don't, you could be
badly burned!
CAUTION: Clean evaporator daily to prevent chlorides (salts) from accumulating,
causing the evaporator tank to corrode to the extent that leaks will occur. Experience
has shown that leaks will occur only through failure to clean and rinse the evaporator
daily. LEAKING EVAPORATORS ARE NOT COVERED UNDER WARRANTY.
3
CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
SAFETY
INSTALLATION
4CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before, during
and after unloading. It has been carefully inspected at our factory and the carrier
has assumed responsibility for its safe arrival. If the equipment is damaged,
either apparent or concealed, a claim must be made to the carrier.
APPARENT LOSS OR DAMAGE
If there is any obvious loss or damage, it must be noted on the freight bill or express
receipt and signed by the carrier’s agent; otherwise, the carrier may refuse the
claim. The carrier will supply the necessary forms.
CONCEALED LOSS OR DAMAGE
When loss or damage is not apparent until after the equipment is uncrated, a claim
for concealed damage must be made. Upon discovering damage, make a request
in writing to the carrier for inspection within 15 days, and retain all packing. The
carrier will supply an inspection report and the required claim forms.
PHYSICAL
Casters are non-marking; back casters are non-locking, front are locking.
WATER SUPPLY
The evaporator of this appliance must be filled each day and during use from a
potable water supply. In that regard, an automatic fill system is provided that is to
be connected to a potable water supply. Hardware is included with each unit to
allow connection to a copper line.
NOTE: When installing the automatic water fill plumbing, make sure to remove the
plastic plug from the water inlet connector before hooking up the water line.
If plastic or galvanized piping is encountered, a licensed plumber should be called
to make the installation. This equipment is to be installed to comply with the
applicable federal, state, or local plumbing codes.
As water evaporates from the dual heat surface of the evaporator, any minerals in
the water will deposit on those surfaces. Consequently, the mineral deposits on the
surfaces inhibit the ability to transfer heat through the deposits, and the stainless
steel on which they are deposited can be degraded and destroyed. The first
protection against this is the daily cleaning procedure. It is also recommended that
your supplier of potable water be contacted for advice to minimize mineral deposit
build-up.
Model Height with 3” Width Depth Weight
Caster (IN/MM) (IN/MM) (IN/MM) (LBS/KG)
CAC503 36.1/917 19.9/505 27.1/688 145/66
CAC507 36.2/919 27.6/701 34.5/876 215/98
CAC509 43.2/1097 27.6/701 34.5/876 235/107
INSTALLATION
5
CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
To remove the plastic tubing from the water line connector, using your fingers,
carefully press the small brass capture ring in toward the body of the connector.
Then gently pull the tubing out of the connector. To insert tubing back into
connector, push the tubing fully into the connector. Once seated, try to pull the
tubing out of the connector so that the capture ring comes out (about 1/16”) and the
tubing cannot be removed. See drawing below.
If an Auto Water Fill System is supplied with (or added to) this appliance, then it
must be hooked up to a potable water supply line. Winston RECOMMENDS that the
tap valve included with the kit be attached to a cold water, copper, brass or steel
line (the valve can handle any size line from 3/8" to 1").The maximum incoming
water temperature may not exceed 140°F (60°C) and the incoming water
pressure must be between 20 and 150 psi.CAUTION: Appliances with auto
water fill systems MUST NOT BE ALLOWED TO RUN DRY. Heat damage to the
water valve may result.
Regardless of whether the evaporator is filled with water manually or
automatically, as water evaporates from the dual heat surface of the evaporator,
any minerals in the water will deposit on those surfaces. Consequently, the mineral
deposits on the surfaces inhibit the ability to transfer heat through the deposits, and
the stainless steel on which they are deposited can be degraded and destroyed.The
first protection against this is the daily cleaning procedure. It is also recommended
that your supplier of potable water be contacted for advice to minimize mineral
deposit build-up. Experience has shown that leaks will occur only through failure to
clean and rinse the evaporator daily. LEAKING EVAPORATORS ARE NOT COVERED
UNDER WARRANTY. This appliance is to be installed to comply with the
applicable federal, state, or local plumbing codes.
INSTALLATION
6CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
ELECTRIC
The appliance is shipped from the factory with an 8-foot-long power cord and plug.
Provide an electrical outlet by a licensed electrician to match plugs identified in the
following table. For the convenience of servicer and operators, do not wire direct.
Following is a copy of the electrical information on the name plate for various
models of Winston’s CVap®cook & hold.
VENTING AND VENTILATION REQUIREMENTS
Ventilation clearances - Allow space around appliance for good air circulation.
Installation of this appliance requires that a minimum 2” clearance from any
obstruction or combustible material be maintained at all locations where there are
ventilation holes in the appliance. The appliance must be installed with its supplied
legs, feet, or casters. Countertop appliances specifically supplied without legs or
casters may be set directly upon a countertop of non-combustible material. In this
situation, the appliance may have to be sealed to the countertop with a food-grade
silicone sealant (check local health codes). Half size appliances may be stacked
upon each other using only a Winston supplied stacking kit and following the
instructions enclosed with the kit. Your warranty may be void if you do not adhere to
the instructions above.
Vent hood - Generally this appliance does not need to be installed under a
mechanical ventilation system (vent hood). Check local health and fire codes for
requirements specific to your location.
Model Volts Hertz PH Amps Watts Circuit Plug
Amps Type
US 15 US 5-15P
CAC503 208 60 1 12.3 2400 CAN 20 CAN 5-15P
230 50 1 11.3 2400 20 N/A
CAC507 208 60 1 19.0 3942 30 US/CAN 6-30P
240 60 1 16.0 2842 20 US/CAN 6-20P
230 50 1 16.4 3762 20 N/A
CAC509 208 60 1 19.0 3942 30 US/CAN 6-30P
240 60 1 16.0 3842 20 US/CAN 6-20P
230 50 1 16.4 3762 20 6-20P
International
International
International
NOMENCLATURE
7
CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
1. Microprocessor Controller interprets inputs as to Doneness, Browning, Time,
and High Yield Cook; then selects the optimum values of the dual heat system
to sequentialize Cook, Hold, and Sell processes.
2. Power Switch allows operator to turn electrical power on and off.
3. Food Chamber isolates CVap®dual heat food environment.
4. Adjustable Rack Support supports racks onto which food is placed
5. Rack Support Bracket receives rack support.
6. Air Heaters (not visible in photo) supply air heat for food texture control.
7. Evaporator supplies vapor to atmosphere to control food temperature.
8. Drain Trough carries water back to evaporator that has condensed onto door.
9. Evaporator Heater (not shown) supplies heat to the evaporator.
10. Drain Valve for draining evaporator during daily cleaning procedure.
11. Bottom Cover (not shown) provides service access.
12. Top Cover provides service access
1
2
3
4
7
8
16
17
18
15
Component ID
17
18
19
6
5
12
13
14
10
9
11
NOMENCLATURE
8CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
13. Control Escutcheon is removable for servicing or replacing microprocessor.
14. Side Panels support insulation, form outside of cabinet.
15. Door can be reversed on site.
16. Door Gasket seals food chamber against heat loss.
17. Latch can be reversed on site.
18. Hinges can be reversed on site.
19. Name Plate identifies Model Number and Serial Number - Important to
servicing and ordering service parts; voltage, power, and current information.
NOMENCLATURE
9
CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
1
1. Power Switch controls electrical power to dual heat system through the
microprocessor.
2. F˚/C˚ Button is used to change appliance temperature scale between
Centigrade and Fahrenheit.
3. Digital LED Readout indicates chosen values of doneness, browning, and cook
time as the CVap®cook & hold is programmed. After pressing Start/Stop
button, it indicates the remaining time in each portion of the cook & hold
process.
4. Constant Cook/Hold Button allows operator to manually override High Yield
Cooking for personalized cooking and holding.
5. Start/Stop Button is used to start or stop the timed cooking process.
6. HACCP Button enables user to check current HACCP-relevant conditions
inside the cabinet. Press once to read water (evaporator) temperature. Press
again within five seconds to read differential air temperature (the difference
between the air temperature and the water temperature). Press again within
five seconds to read the actual air temperature. Press a final time to read
relative humidity. The LED readout will revert back to default display after five
seconds of inactivity.
7. Time Up (▲) and Down (▼) Buttons are utilized to set the cooking time (up to
24 hours).
8. Browning Up (▲) and Down (▼)Buttons allow selection of the degree of
browning (using a 0 to 10 scale).
9. Doneness Up (▲) and Down (▼) Buttons allow selection of the final food
temperature (from 130˚F to 200˚F).
8
4
5
7
3
96
2
Controls
OPERATING
INSTRUCTIONS
10 CVap®Cook & Hold
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
What makes the Winston Standard CVap®Cook & Hold different?
The Winston Standard CVap®cook & hold gives you more control over your cooking
than any other machine on the market. It allows you to determine whether cooking
time or final yield is more important, and doesn’t force you to sacrifice quality for
either. The following is a brief description of this unit’s unique features.
HighYield mode
The High Yield mode gives you the maximum possible yield for your foods. Once
you have programmed the desired final temperature and degree of browning, the
microprocessor automatically determines the best heat curve to give the highest
yield possible.
Constant Cook/Hold Mode
The Constant Cook/Hold mode allows for the manual override of High Yield cook
mode while automatically predetermining optimal holding temperatures for
personalized cooking and holding.
Description of Microprocessor Controlled Processing
Cook mode
The cooking process of the CVap cook & hold utilizes the patented dual heat system
to prepare roasts to precise doneness and high yield. After doneness temperature,
degree of browning, and cook time are chosen and START/STOP is pressed, the
microprocessor takes over control of the two heat input systems until the end of the
serving period.
Hold Mode
The cooking process is followed by a timed cycle to meet the requirements of FDA
regulations pertaining to food safety in the 120˚F to 157˚F range. If doneness
temperature is set at 130˚F, the minimum hold time is 121 minutes; 135˚F, 37
minutes; 140˚F, 12 minutes; 150˚F, 2 minutes; 151˚F to 157˚F, 1 minute. If doneness
temperature is set at 158˚F or higher, there is no FDA requirement for holding time.
This data is programmed in the microprocessor and requires no action by the
operator.
Sell Mode
The microprocessor automatically chooses the right dual heat combination to hold
foods without quality loss for hours while serving. The dual heat combination of the
CVap atmosphere is selected by the microprocessor dependent upon doneness
temperature. The intelligence is programmed in the microprocessor and requires no
action by the operator to select the dual heat variable to serve foods for hours at a
consistently high quality.
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