widos RSR 630 Manual de usuario
Kunststoffschweißtechnik
WIDOS Einsteinstr. 5 Phone ++49 (0)7152 / 9939 0
W. Dommer Söhne GmbH D 71254 Ditzingen Heimerdingen Fax ++49 (0)7152 / 9939 40
www.widos.de email: info@widos.de
Headquarters: D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director: Dieter Dommer, Jürgen Dommer
Working Instructions
Translation
Saw blade for radial cuts RSR 630
Keep for further use!
Kunststoffschweißtechnik
Product identification
29.03.2011 Working instructions WIDOS RSR 630 Page 2 of 27
Type: Band saw RSR 630
Serial number / year of construction: see type label
Customer entries
Inventory no.:
Location:
Order of spare parts and after sales ser ice
Address of manufacturer WIDOS
Wilhelm Dommer Söhne GmbH
Einsteinstr. 5
D 71254 Ditzingen Heimerdingen
Phone: ++49 7152 / 99 39 0
Fax: ++49 7152 / 99 39 40
http://www.widos.de
Address of the Subsidiary Companies:
WIDOS GmbH WIDOS
An der Wiesenmühle 15 Wilhelm Dommer Söhne AG
St. Gallerstr. 93
D 09224 Grüna / Sachsen CH – 9201 Gossau
Phone: ++49 3 71 8 15 73 0 Phone: ++41 71 388 89 79
Fax: ++49 3 71 8 15 73 20 Fax: ++41 71 388 89 73
Kunststoffschweißtechnik
Introduction
29.03.2011 Working instructions WIDOS RSR 630 Page 3 of 27
Purpose of the document
These working instructions give you information about all important questions which refer to
the construction and the safe working of your machine.
Just as we are, you are obliged to engage in these working instructions, as well.
Not only to run your machine economically but also to avoid damages and injuries.
Should questions arise, contact our service team in the factory or in our subsidiary companies.
We will help you with pleasure.
According to our interest to continuously improve our products and working instructions, we
kindly ask you to inform us about problems and defects which occur in exercise.
Thank you.
Structure of the working instructions
This manual is arranged in chapters which belong to the different using phases of the
machine.
Due to this structure, the searched information can be easily found.
3/29/2011 WIDOS
W. Dommer Söhne GmbH
Einsteinstraße 5
D 71254 Ditzingen Heimerdingen
All rights reserved.
Reprinting only allowed with permission of the corporation.
Any changes are subject to technical innovations.
Kunststoffschweißtechnik
Contents
29.03.2011 Working instructions WIDOS RSR 630 Page 4 of 27
1.
DESCRIPTION OF THE PRODUCT ..............................................................................6
1.1.
Usage and purpose-oriented use ........................................................................................6
1.2.
Safety measures....................................................................................................................6
1.3.
Conformity .............................................................................................................................6
1.4.
Designation of the product ..................................................................................................7
1.4.1.
Technical data ................................................................................................................7
1.4.2.
Electrical data.................................................................................................................7
1.5.
Equipment and accessories.................................................................................................7
1.6.
Wear parts list .......................................................................................................................7
2.
SAFETY RULES ............................................................................................................ 8
2.1.
Explanation of the symbols and indications......................................................................8
2.2.
Obligations of the owner......................................................................................................9
2.3.
Obligations of the operator..................................................................................................9
2.4.
Measures of organization.....................................................................................................9
2.5.
Information about safety precautions.................................................................................9
2.6.
Instructions for the staff.......................................................................................................9
2.7.
Dangers while handling the machine................................................................................10
2.8.
General safety indications .................................................................................................10
2.9.
Specific dangers .................................................................................................................11
2.9.1.
Danger of cutting or catching clothes ...........................................................................11
2.9.2.
Danger of stumbling over electric wire .........................................................................11
2.9.3.
Danger of being injured by chips / oddments ...............................................................11
2.9.4.
Risk of injury of noise ...................................................................................................11
2.10.
Maintenance and inspection, repair..................................................................................11
2.11.
Remaining risks ..................................................................................................................11
2.12.
Warranty and liability..........................................................................................................12
3.
FUNCTIONAL DESCRIPTION..................................................................................... 13
4.
OPERATING AND INDICATING ELEMENTS.............................................................. 14
4.1.
Machine o er iew ...............................................................................................................14
4.1.1.
Fuse in switch case ......................................................................................................15
4.2.
Saw blade guidance and saw blade co er .......................................................................16
4.3.
How to adjust the sawing radius .......................................................................................17
4.3.1.
How to adjust the angle for branch pipe 45° and 60° ...................................................17
4.4.
Vacuum (option)..................................................................................................................18
5.
STARTING AND OPERATING..................................................................................... 19
5.1.
Starting.................................................................................................................................19
5.2.
How to clamp the pipes......................................................................................................20
Kunststoffschweißtechnik
Contents
29.03.2011 Working instructions WIDOS RSR 630 Page 5 of 27
5.3.
How to cut radiuses............................................................................................................21
5.4.
How to cut angled radiuses ...............................................................................................21
6.
MAINTENANCE / STORAGE / TRANSPORT.............................................................. 22
6.1.
In general .............................................................................................................................22
6.2.
Storage.................................................................................................................................22
6.3.
How to remo e the cutting chips from the saw arm .......................................................22
6.4.
How to set and tension the saw blade..............................................................................23
6.5.
How to adjust the saw blade..............................................................................................24
6.6.
Disposal ...............................................................................................................................24
7.
ELECTRIC DIAGRAMS ............................................................................................... 25
8.
DECLARATION OF CONFORMITY............................................................................. 27
Kunststoffschweißtechnik
WIDOS Einsteinstr. 5 Phone ++49 (0)7152 / 9939 0
W. Dommer Söhne GmbH D 71254 Ditzingen Heimerdingen Fax ++49 (0)7152 / 9939 40
www.widos.de email: info@widos.de
29.03.2011 Working instructions WIDOS RSR 630 Page 6 of 27
1. Description of the product
This chapter gives important basic information about the product and its prescribed use.
All technical details of the machine are put together as a general arrangement.
1.1. Usage and purpose-oriented use
The WIDOS band saw RSR 630 is special machinery for cutting plastic pipes up to Ø 630 mm,
and cutting radiuses up to 600 mm, in the way described as follows.
The purpose oriented use includes also that a sufficiently dimensioned, operational suction
plant is connected to the machine.
All use going beyond is not purpose-oriented.
The described plastic band saw may only be operated, maintained and repaired by persons
who are trained and informed about the dangers.
The machine is a workshop machine and not suitable for operation in hazardous locations.
It is forbidden to cut wood and sheets made out of wood (e.g. pressboard).
The manufacturer is not responsible for any damages caused by inexpert handling or
operation.
For personal injuries, material and immaterial damages resulting herefrom, only the user is
responsible!
Also part of the purpose oriented use is
•
respecting all the indications of the working instructions and
•
performing the inspection and maintenance work.
1.2. Safety measures
In case of wrong use, wrong operation or wrong maintenance, the machine itself or products
standing nearby can be damaged or destroyed.
Persons being in the endangered area may be injured.
Therefore these working instructions have to be thoroughly read and the corresponding safety
regulations must be necessarily adhered to.
1.3. Conformity
The machine corresponds in its construction to the valid recommendations of the European
Community as well as to the according European standard specifications.
The development, manufacturing and mounting of the machine were made very carefully.
Kunststoffschweißtechnik
Description of product Chapter 1
29.03.2011 Working instructions WIDOS RSR 630 Page 7 of 27
1.4. Designation of the product
The product is designated by a type label at the basic mounting.
It contains the type, the serial number and the year of construction of the machine.
1.4.1. Technical data
Thickness of saw blade: 0.65 mm
Width of saw blade: 13 mm
Length of saw blade: 6295 mm
Total height: appr. 2710 mm
Total depth: appr. 2435 mm
Total width: appr. 2080 mm
Length of the pipe supports: 700 mm
Max. diameter of pipes: 630 mm
Max. cutting radius 600 mm
Weight: appr. 610 kg
1.4.2. Electrical data
Voltage 400V AC
Feeding CEE 16 A
Power 1,5 kW
Frequency 50 Hz
Current: 3,7 A
1.5. Equipment and accessories
Pieces Denomination
1 Key for doors (saw blade guidance and switch cupboard); hand out the key to
authorized persons only
1 each Fork wrench size: 19 / 22 / 24
1 Allan key with T grip sizes 6
2 Saw blade 6295x13x0.65 mm / 4 ZpZ, K
1.6. Wear parts list
Pieces/
Mach.
Name Article-No.
1 Saw blade 6295x13x0.65 mm / 4 6 ZpZ, S 5406302
1 Drive wheel D400 (in exchange) 5442105
2 Deflection pulley D400 (in exchange) 5442104
2 Roller for saw blade guidance 6002 2 Z (rear) on request
4 Roller for saw blade guidance 6201 2 Z (sidewards) on request
For article numbers and single parts, please contact the WIDOS company.
Kunststoffschweißtechnik
WIDOS Einsteinstr. 5 Phone ++49 (0)7152 / 9939 0
W. Dommer Söhne GmbH D 71254 Ditzingen Heimerdingen Fax ++49 (0)7152 / 9939 40
www.widos.de email: info@widos.de
29.03.2011 Working instructions WIDOS RSR 630 Page 8 of 27
2. Safety rules
The base for the safe handling and the fault free operation of this machine is the knowledge of
the basic safety indications and rules.
• These working instructions contain the most important indications to run the machine
safely.
• The safety indications are to be followed by all persons working with the machine.
2.1. Explanation of the symbols and indications
In the working instructions, following denominations and signs are used for dangers:
This symbol means a possible danger for the life and the health of persons.
• The disrespect of these indications may have heavy consequences for the
health.
This symbol means a possible dangerous situation.
• The disrespect of these indications may cause light injuries or damages
on goods.
This symbol means a possible dangerous situation by moving parts of the
machine
• The disrespect of these indications may cause heavy crushing of parts of
the body resp. damages of parts of the machine.
This symbol means a possible risk of injury by noises exceeding 80 dB (A).
• Ear protection is obligatory
This symbol gives important indications for the proper use of the machine.
• The disrespect of these indications may conduct to malfunctions and
damages on the machine or on goods in the surrounding.
Under this symbol you get user tips and particularly useful information.
• It is a help for using all the functions on your machine in an optimal way
and helps you to make the job easier.
T h e r e g u l a t i o n s f o r t h e p r e e n t i o n o f a c c i d e n t s a r e a l i d ( U V V ) .
Kunststoffschweißtechnik
Safety rules Chapter 2
29.03.2011 Working instructions WIDOS RSR 630 Page 9 of 27
2.2. Obligations of the owner
The owner is obliged only to let persons work at the machine who
• know about basic safety and accident prevention rules and are instructed in the handling of
the machine, as well as who
• have read and understood the safety chapter of this manual and certify this by their
signature.
The safety-conscious working of the staff has to be checked in regular intervals.
2.3. Obligations of the operator
All persons who are to work at the machine are obliged before working:
• to follow the basic safety and accident protection rules.
• to have read and understood the safety chapter and the warnings in this manual and to
confirm by their signature that they have well understood them.
• to inform themselves about the functions of the machine before using it.
2.4. Measures of organization
• All equipment required for personal safety is to be provided by the owner.
• All available safety equipment is to be inspected regularly.
2.5. Information about safety precautions
• The working instructions have to be permanently kept at the place of use of the saw. They
are to be at the operator's disposal at any time and without much effort.
• In addition to the manual, the common valid and the local accident protection rules and
regulations for the environmental protection must be available and followed.
• All safety and danger indications on the machine have to be in a clear readable condition.
• Every time the machine changes hands or is being rent to third persons, the working
instructions are to be sent along with and their importance is to be emphasized.
2.6. Instructions for the staff
• Only skilled and trained persons are allowed to work at the saw.
• It must be clearly defined who is responsible for transport, mounting and dismounting,
starting the operation, setting and tooling, operation, maintenance and inspection, repair
and dismounting.
• A person who is being trained may only work at the machine under supervision of an
experienced person.
Kunststoffschweißtechnik
Safety rules Chapter 2
29.03.2011 Working instructions WIDOS RSR 630 Page 10 of 27
2.7. Dangers while handling the machine
The band saw WIDOS RSR 630 is constructed according to the latest technical standard and
the acknowledged technical safety rules.
However, dangers for the operator or other persons standing nearby may occur. Also material
damages are possible.
The machine may only be operated:
• according to the purpose oriented usage
• in safety technical impeccable status
Disturbances which may affect the safety of the machine must be cleared immediately.
2.8. General safety indications
• A working area without obstacles around the machine and a non slip and plane floor are of
basic importance for a safe operation.
• The working area must be well lightened and free of waste (cuttings, residues).
• Before starting the operation, make sure that the saw blade is tightened properly and that
the band guidance is adjusted correctly, as well as that the door situated over the saw
blade guidance is closed.
• During the operation, wear tight clothes only.
• Keep the handles dry and free from oil and grease.
• Wear safety glasses during the cutting operation.
• Do not wear rings, bracelets etc.
• Protect long hair by means of a sufficient headgear.
• During work, the pipe must be clamped firmly.
• Do ne er remove reminders as long as the saw is working.
• In case of irregular running behaviour of the saw blade, switch off the saw immediately and
check the saw blade for correct course, correct tension and possible fractures.
• Replace dull or badly set saw blades by orderly installed saw blades.
• Before elimination of any disturbances, and before any repair or maintenance work, switch
off the saw and disconnect in any case the mains plug.
Only skilled persons are allowed to work at electrical appliances.
• The electrical equipment of the machine has to be checked regularly. Loose
connections and damaged cables have to be replaced or repaired
immediately.
• Protect the machine from wetness and humidity.
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