WIA Weldmatic 180s CP17 Manual de usuario

MANUFACTURED

WELDINGINDUSTRIES

AUSTRALIA PTY LTD

HEAD OFFICE AND EXPORT DIVISION

2-20

AustarcAuenue5

ThorrIac.town,

ERUIPMEbIT MANUFACTURING DIU1

SION

C)~OJS.

Rclad

Edwards

own

SCIIJ

SALES RRANC:HES

Meltuurne

429

4766AA32493

Sydney

Er2

647

2655

AA24155

Newca5.t

Er49

1668

Bric.bane

844

1371

WC11

ongung

G142

25'

3447

Vice

3874

465

Facsimile

G13

465

Mackay

679

Adel

aide

352

Pert

361

Launceston

863

251

AA32493

861

3532

3622

AA82856

7088

AA72936

53822

MELDPIAT

180

PLEASE Et4SURE THAT THIS FOLDER

KEPT

SAFE

PLACE

FOR

REAlD'Y

REFERENCE WHEN REQUIRED.

CONTENT8

SECT1

F1GUHE

PAGE

CONTENTS

SFEC

CAT

ON$

RECE

IO1

NSTALLAT

CONTROLS

WELDINGSET-UP

GENERAL MAINTENANCE

TROUBLE SHClOTING

CONTROL PRINTEDCIRCUIT

BOARDS

SFAREPARTS LISTS

. .

,..

WELDMATIC

188s

MANUAL

PAGE

SPEC1

CAT1

ONS

1.1

TECHNI

CkL

WeldingOutput

~ITI~

Output

us1

tagE.

VDC

Duty

Cycle.

E;@

ArrIF'E.,

58%

188

Amps,

35X

Over

clad

Prcttec

or1 Recti

Therrrlcts.tats (Thermal

WireSpeedRange

metrew'mi n

n5.u

or1

C:~~E.C.

'H''

148

rise

amtlient

Encl

osure

p-proo-f

1.2

STANDARD

PACKAGE

AM132-8/'? Nine

Metre

Accec.c.ory

Lead

Kit

AM132-0/15

Fifteen

Metre

Accessory

Lead

RECEIVING

In genera.1

goodpractice

mc~ue

theequipmerlt

thesite

ofinstallation

before

unpackinq

Use

care

inorder

avoid damage

the

ems

osed.

any damage haE. clccurredin transitirrlrrlediatelrnutif).

We1 ding Industries

cl+

Austral

theirauthoriE.edagent.

WELDMATIC

180s

MANUAL

PAGE

NSTALLAT

3.1

MACHINELOCATION

Where

poc,c.ittle,

chctclsirrg

siteforanywelding

pOWer-50UrCe,

considerationshould

given

the

fclllowingpoints:-

Availahility

electricalandc.hielding

gas

c.upp1iec..

Accessibilityfor

the

replacement

consumables,i.e.welding

wireand

gas

bottles,and

for

any

futurerrlainterlarlcerequirements.

The

power-source

must

posi

ticsned

that

the

free f

cclcll inqairthrough

the

machineis

not

impeded.

Prcltectionfromwindanddriven

rain

Breezes

bluwingthrough

opendoorwaycanrec.ul

degradationof

the

weldc.hie1dinq

gas

coverage,which

ca.n

causeweldporosity.

such

site

unauoidat~le,considerationshould

tle

given tcl

the

use

ofportat~le

weldir~gscreensof

suitablematerial.

The

nut+low

cooling

air

from

the

we1

dingpower-~.c~urcecan

5.0

causesimi

lar

prcatl1

ems.,

and

the

machineshould

tle

pc1s.i

tionedwith

this

mind.

Airhornedustparticles1~1i1l

always

accumulateinuented

equipment,

particularly

that

withforcedaircoolingandexcessive

tluildupcanoften

tle

the

cause

premature

machinefailure.

Ai:

timesendeavour

position

the

machinetominimise

the

inta.ke

cl+

contaminated

air,

particularly

that

contairrirlq

metal

particlessuch

from

grindingoperations.

see

5.0

MA1NTENANC:E SECT

Manual

plage

}

3.2

SUITABLE

MAINS

VOLTAGES

The

WELDtIATIC:

1861s.

isdesigned

for

connectic~ntu

s.ingle

phase!

hertz

electricalmainc.

power

suppl>’.

‘

WELDMATIC

188s

MANUAL

PAGE

3.3

CONNECTION

ELECTRICAL

MAINS

POWER

SUPPLY

The

recommendedSupplyFuseRating

Amps.

When

making

corrnec tion

the

t4achineSupplyterminal

ensure

that

localcodes

are

adhered

to,

and

that

the

EARTH

connection

seCurE.1

made.

The

bins.

PowerSupply Cab1

c-.hould

only

replaced

equivalent

size

cattle

that

fitted.

Tighten

the

two

s.crews

the

internalcableclamp1es.ving

sufficient'5.1ack'in

the

Supply

Flexible

Cat11e

C.UC~

that

the

terminated

wirec.

are

not

intension.

GURE

CONNECT1

SUPPLY

FLEX1

BLE

CABLE

WELDMATIC:

186s

MANUAL

PAGE

””

3.4

CABLE

AND

HOSE

CONNECTIONS

weldingcurrent

controlandshielding

ac.

connectionc.

are

c.hown

figure

The

complete

set

ofnecessarycablez.and

hoses

are

containedin

the

r.tar1dar.d

accec-.sory

kit

AP1132.

-SHIELDING

GAS

HOSES.

The

accessory

CctntainC-.two

gas.

hoses.

4-1

used

join

the

ouput

the

shielding

gas

regulatclr.

flowmeter

the

gas

nipple

the

rear

panel

cl+

the

Power-~.c~urce.

The

c.ec

und

hose

is.

used

make

the

gas

connection

from

the

~CIOJ~~

sourcefront

panel

the

rear

the

L521

wirefeeder.

-CONTROL

CABLE,

Engage

the

’Wirefeeder”contrcll catllepluginto

the

marked

socket

the

powersourcefront

panel

The

con

trcll

cab1

connectiuns

for

the

wirefeeder

are

c.huwn

the

adjacentdiagram,

-I.IELD

CURRENT

CABLES.

G.t.1.k.

we1

ding

conductedwith

the

ectrclde

polari

pc1c.i

tive,

and

the

workp

ece

neqat

ve.

The

posi

tive ou

tpu

the

power

sc~urce

is.

connectedto

the

welding

gun

via

adaptctrmounted

with

the

mire

drive rnechanic,m.

Ensure

that

the

positive

eldin ding

cat11

iz,

E.ecure1

bo1 ted

thi

adaptor.

The

negatiueoutput of

the

power sourceisconnected

the

welding

catlleincclrporating

the

work

clamp. Bckth leads.

c.ecured

a.t

the

puwer

source

inserting

the

plugintoit5appropriatesocket.

WELDMATIC

188s

MANUAL

PAGE

WELDMATIC

180s

CONTROL

CONNECTIONS

W21-2WlRE

FEEDER

CP1

POWER

SOU=

BIMK

WHITE

BADWN

RfD

CONTROL

GURE

CABLE

AND

HOSE

CONNECT1

ONS

WELDMATIC

188s

MANUAL

PAGE

QFF

dig

tN/t

SPnr

TtME

WELDMATI

188s

MANUAL

PAGE

-INCH/PURGE

SWITCH:

This

is.

dual+unctionswitch.

Movingtheinch/puryeswitch

initiateE.thewire

feed

mcltor,

feedingthewireintotheguncable5ystem.

The

wirefeed

speed

duringinch

determined

tly

thesettiny

cl+

the’IJire-c,peed”

contra1

-L‘OtTACiE

,SW

ITCH

Output

v01

tage

wil

increasewithincreasingposition

numbers.

-W

SPEED

C:CNTHOL

-SPOT

CONTROL

-I

NTERVAL

CONTROL

WELDMATIC

180s

MANUALPAGE

MELDING

SET-UP

5.1

ELECTRODE W1 RE/SHIELDING

Se1

the

desiredconsumabl

ectrode

wireand

the

wirefeeder.

Ensure

that

the

wirefeederic.fittedwith

the

cctrrect

drive

rollers

5ee

page

23.

Conrrect to

the

gac. regulator/flowmeter,

supply

of c.hielding

yas

appropriate

the

weldingconsumable.

L6,

STEEL

STAINLESSSTEEL

CON

BRONZE

TYFICALSHIELDING

GAS

ARGON

HEL

UP1 P1

XTURES

Setthegasfloo~rate

suit

the

weldingprocedure,

usually

the

range

itres./min.

NOTE:-Excessive

gasflow

coc.tlyand

may

adverselyaffect

the

we1

ding

resul

WELDING

CURRENT(Arnps)

30440~

50,604

70,85,100,120#140#t60,iB

WIRESPEED

DIAL

SETTING

1-4 2.0

2.8

3.6

4.0

7.0

6mm VOLTS 135558

DIALSETTING

WIRE SPEED

1.3

1.6

1.9

2.2

3.3

4.8

6.8

8mm VOLTS l23346810

WIRE SPEED

DIALSETTING

11.2

1.8

2.2 3

3.8

9mm VOLTS

l234457810

WlRESPEED

DIALSETTING 1 1.2

1.5

1.8

2.5

1.2mm VOLTS

56789

SETTINGSGIVEN

FOR

C02SHIELDING GAS.-FLOW RATE 8-1OLITRES/MINlJTE.

USETHIS CHART AS A PRELIMINARY SETTING GUIDE. TO'TUNE'EACH WELD

SETTING,

ADJUST

WIRE

SPEED

ONLY

GURE

WELD SETTING CHART

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