Whirlpool ICE CUBES MAKERS Series Manual de usuario

ICE CUBES MAKERS Range

SPRAY Technology

CONTENTS

Introduction

Warnings........................................................................................................................................3

Description –Operating Principles.................................................................................................5

Operating principlefollowing the electricdiagram..........................................................................6

Specifications

Diagramsofconnectionsand dimensions......................................................................................9

Consumptions, weights, packaged dimensionsand volume.........................................................10

TechnicalData............................................................................................................................11

Production Figures......................................................................................................................12

Reception ofthemachine

Packaging -Housing –Specificationsplate.................................................................................16

Installation

Required conditionsforplacement ofunit -Waterand drainage..................................................17

Connection towatermains(watercondensing )–Connection todrain–Electricalconnection....18

Starting

Preliminary checking...................................................................................................................19

Starting.......................................................................................................................................20

Adjustments

Fan pressostat (aircondensing)...................................................................................................21

Securitypressostat......................................................................................................................22

Maintenance and cleaning instructionsand procedures

Maintenancechart.......................................................................................................................23

Watercondenser–Aircondenser-Evaporator/ Watertray........................................................24

Storage bin–Housing -Pipesand nozzles..................................................................................25

WaterFilter–Waterleakscontrol...............................................................................................26

Special advisesofuseR404A Refrigerant................................. ............................................................26

Troubleshooting .....................................................................................................................................27

INTRODUCTION

Thankyou forchoosing ITV's NG DP IceCube Maker.

You havepurchased one ofthe mostreliableice-making productson the markettoday.

Carefullyread the instructionscontained inthismanualsincetheyprovide important

information relativetosafetyduring installation, use, and maintenance.

WARNINGS

-Thisapplianceshouldbe installed byapproved TechnicalServicePersonnel.

-Thisplug shouldbe accessibleat all times.

-Toreducethe risk ofelectricalshock,ALWAYS disconnectthe machine BEFORE

cleaning ormaintaining the equipment. Donotattempttoinstall,service,ormodifythis

machine.

-Improperusebyotherthan speciallytrained techniciansisextremelydangerous

and mayresult inafireorelectricshock.

-Thisproducthasnotbeen designed foranyusesotherthan producing icecubes

withdrinking water.

-It isextremellydangeroustomodifyortrytomodifythisappliance. Besidesit would

automaticallycancelthe warrantytotally.

-Thisapplianceisnotintended foruse(including children)withreduced physical,

sensoryormentalcapabilities,orlack ofexperienceand knowledge,unless theyhave

been given supervision orinstruction concerning useofthe appliancebyaperson

responsiblefortheirsafety.

- Children shouldbe supervised toensurethat theydo not playwiththe appliance.

-Thismachine shouldnot be placed outdoorsorexposed torain.

-Connect todrinking watermains.

-Connect onlywiththe powerdsupplycordsupplied withthe machine.

-Thisapplianceisnot intended tobe connected toafixcanalization.

-Pleasefollowthe instructionsgiven bythe manufacturerinordertoguarantee the

efficiency ofthismachine and aproperoperation.THECLEANINGAND MAINTENANCE

shouldbe carried out bytrained personnelinmost of the cases.

IMPORTANT:

-Donotattempttoservicethismachine yourself. Improperusebyotherthan

speciallytrained techniciansisextremelydangerousand maycauseseveredamage tothe

unit.Incaseofbreakdowncontactan authorised distributor.Westronglyrecommend using

onlyoriginalreplacement parts.

-Wasteand othermaterialshouldbe disposed inaccordancetolocalregulations

and proceduresforwastedisposal.

CLEANINGAND MAINTENANCEOPERATIONSARENOTCOVEREDBYTHE

WARRANTYAND WILL BEINVOICEDBYTHEINSTALLER..

DESCRIPTION

Mainfeatures:

−Stainless steelbodyAISI 304 and chapa galvanizada.

−Anti-blocking spraynozzles.

−Pumpwithout seals.

−High pressuresafetypressostatseven inair-cooled machine.

−Large condensers(workwell athigh ambienttemperatures;and reducecooling water

consumption inwater-cooled machines).

−TRANSPARENTCUBES withmost of the watermains.

ALFACUBE GALACUBE DELTACUBE SUPERSTARCUBE

OPERATING PRINCIPLE

WHENSWITCHINGONTHEMACHINEFORTHEFIRSTTIME,THEMACHINESHOULD

BE PLACEDONTHEDEFROSTINGSTAGE.Todo so,turnthe wheelson the timeruntil

the microswitchesaredepressed.

-Atthismoment, the compressorisworking;the waterinletvalveand hotgasinlet

valvearebothopen.The waterbinfillswithwater, anyexcess islost viathe maximumlevel

overflow.

-Afteraperiod oftimecontrolled bythe timerthe hotgasvalveand waterinlet valve

areclosed. The pumpthen sendswatertothe evaporatorwherethe icescubesare

graduallyformed. The evaporation temperatureslowlydescendsuntil itreachesapoint

wherethe cyclethermostatisconnected and startsthe timer.Oncethistimehaselapsed,

the defrosting stage (3-4minutes)begins.The pumpisoff and the hotgasand water

valvesareopen. Somewaterissent tothe top of the evaporatortohelpthe cubesunstick.

-Oncethe defrosting stage isover,the cyclebeginsagain,and soitcontinuesuntil

the binisfull ofice,and contactbetween the binthermostatsituated atthe top ofthe bin

and the icewill stop the machine.The binthermostatwill neverstop the machine inmid-

cycle.

OPERATINGPRINCIPLEFOLLOWINGTHEELECTRICDIAGRAM(TIMERON

DEFROST-MICROSWITCHES DEPRESSED).

-The ITVmodelNG hastwoswitches:

1st Inthe frontalside ofthe machine (withled).Thisturnsthe machine on oroff when we

press it.

2nd The second switchislocated inthe electricalpanel. Thisone stopsthe condensing unit,

butkeepsthe hydraulicpartinoperation and allowstodo the cleaning ofthe machine

(except inNDP20 model).

-Currentreachesthe machine viathe line connecting the blue (1)and brown(2)

terminals.The brownwireconnectsthe compressorand timermotor.The blue wire

connectsbinthermostatT1whichclosesthe circuitwith2.Adifferentblue wiregoesto2

on terminalG1whichat thismoment isconnecting 1and 4.

-Ared wireconnectsbinthermostatT1and microsG1and G2whichclosethe

circuit with4and provide current viaG1tothe timerG.

-At thispoint the following areconnected:

vCOMPRESSOR(S)

vWATERINLETVALVE (P)

vHOTGAS VALVE (Q)

vTIMERMOTOR(G)

-Sincethe motorofthe timer(G)isworking, during 1÷3minutesthe rolerof microof the

second waterinletcoil (cleaning valvedrive)isdepressed until the pinsreleasethe micro,

closing thisvalve..

-After 2to4minutesmicrosG1and G2will open and closecircuits1-2.

-Viaterminal2on microG2,currentreachesthe pump.Circuit4on microG2which

providescurrenttothe hotgasvalve(Q)and waterinletvalve(P)will be interrupted.Since

the thermostatisbetween 1and 3the timerwill receiveno current. The compressor

continuesswitched on.

-Air-cooled machineshaveafan (R)whichiscontrolled bythe pressostat (F).

-Inwater-cooled modelswithoutpressostaticvalve,pressostat(J)opensand closes

the condenserelectrovalve(K).

-Evaporatortemperaturedecreasesuntil the cyclethermostat(T2)setpointis

reached, at thistemperaturecircuit 1-2will be closed and timermotor(G)will switchon.

-Oncethe cycleisover,the pinson the timerwheelswill forcethe microstochange

circuits,stopping the pumpand opening the hotgasvalveand watervalve.The combined

effectofhotgasand watersprayed on the top ofthe evaporatorwill releasethe icecubes

and change the position of the cyclethermostat (T2).

-The iceproduction and defrosting cyclewill continue until the icestorage binisfull,at

whichpointcyclethermostat(T1)will disconnectthe machine,butneverduring acycle, but

atthe beginning ofthe defrosting stage,sinceduring the production cycle,currentwill

reachthe pumpviaterminals1-2of microG1.

-The machine will remaindisconnected until the leveloficeinthe bindropsbelowthe

thermostatbecauseoficeconsumption.Atthispointthe binthermostatT1changesand

the machine will start anewproduction cycleautomatically.

SPECIFICATIONS

Models:

NDP20

NG DP30 -150.

NG MDP150

CONSUMP. CONSUMP. CONSUMP. NET DIMENSIONS DIMENSIONS GROSS

VOLUME

WATER

COND.. WATER TOTAL

WATER WEIGHT MACHINE PACKAGING WEIGHT

L/HOUR(1) PROD. L/HOUR(1)

MODEL

L/HOUR(1) (KG) X*Y*Z (KG) (M3)

NDP20 A

5.1 5.1 36 350x474x592 420x540x725 35 0.20

NDP20 W

18 5.1 23.1 36 350x474x592 420x540x725 35 0.20

NG 30 A

14 14 39 405x560x770 485x610x790 45

NG 30W

20 14 34 39 405x560x770 485x610x790 45

NG 35 A

14 14 42 465x595x795 525x645x920 50

NG 35 W

20 14 34 42 465x595x795 525x645x920 50

DP45 A

18.8 18.8 45 465x595x795 525x645x920 53

NG DP45 W

24 18.8 42.8 45 465x595x795 525x645x920 53

NG DP60 A

28.8 28.8 48 535x595x795 595x645x920 67 0.40

NG DP60 W

30 28.8 58.8 48 535x595x795 595x645x920 67 0.40

NG DP80 A

14.6 10.6 58 715x595x945 780x670x1055

78 0.57

NG DP80 W

54 14.6 68.6 58 715x595x945 780x670x1055

78 0.57

NG DP110 A

17.2 17.2 89 715x700x1050

780x780x1070

100

NG DP110 W

59 17.2 76.2 89 715x700x1050

780x780x1070

100

NG DP150 A

22.4 22.4 95 860x700x1050

925x780x1070

105

NG DP150 W

62 22.4 84.4 95 860x700x1050

925x780x1070

105

NG MDP150 A

22,4 22,4 70 775x625x805 820x700x825 80

NG MDP150 W

62 22,4 84,4 70 775x625x805 820x700x825 80

775

625

805

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