Wheeler-Rex 36454 Manual de usuario

Operating Instructions

Models 36454 and 364540

Hydrostatic Test Pumps

October 2013

36454 DIMENSIONS: 24” (61cm) L x 19” (48cm) W x 19.5” (50cm) H

WEIGHT: 135 lbs 61.5 kg

PUMP: Twin piston: Positive displacement type

Inlet and Outlet Ports: ¾ “ NPT

Capacity: 10gpm, 38 ltr/min

Max Pressure: 400psi (27 bar)

Operating Speed: 600rpm

Lubrication: Chassis grease

Shaft Size: 1” diameter

ENGINE: 6.5hp Briggs & Stratton Intek Pro, 4 cycle, gasoline with 6-1 gear

reduction

CONTROL: Adjustable pressure relief valve

PULSATION CONTROL: Pulse Hose

GAUGE: Glycerin filled, 0-600psi (41 bar)

DISCHARGE HOSE: ¾” x 10’ (3m), rated 1000psi (68 bar) working pressure

INTAKE HOSE: ¾” x 10’ (3m) with strainer

364540 DIMENSIONS: 24” (61cm) L x 19” (48cm) W x 19.5” (50cm) H

WEIGHT: 136 lbs 62 kg

PUMP: Twin piston: Positive displacement type

Inlet and Outlet Ports: ¾ “ NPT

Capacity: 10gpm, 38 ltr/min

Max Pressure: 400psi (27 bar)

Operating Speed: 600rpm

Lubrication: Chassis grease

Shaft Size: 1” diameter

ENGINE: 5.5hp Honda engine

CONTROL: Adjustable pressure relief valve

PULSATION CONTROL: Pulse Hose

GAUGE: Glycerin filled, 0-600psi (41 bar)

DISCHARGE HOSE: ¾” x 10’ (3m), rated 1000psi (68 bar) working pressure

INTAKE HOSE: ¾” x 10’ (3m) with strainer

Operating Instructions

Models 36454 and 364540

Hydrostatic Test Pumps

A Inlet Connection

B Gear Reduction

C Gauge

D Output Connection

E Isolation Valve

F Pressure Relief Valve

G Strainer

H Pump Camp

I Pressure Relief Valve Knob

J Pressure Relief Valve Jam Nut

E C

Pressure Feed (or Gravity Feed) Method: (Preferred Methods)

1. Fill the water line (or test vessel) to be tested prior to pump connection.

2. Connect water supply hose to the garden hose inlet connection (A) on the pump.

3. Open valve and turn water supply on.

4. Purge the pump and pressure hose of all air.

5. Connect output (pressure) hose between pump output connection (D) and water line

(or vessel) being tested.

6. Turn pump on.

7. Purge water line (or vessel) of all air at the highest point of the system.

8. Bring water line (or vessel) to pressure. Watch the gauge (C) while pumping. When

the desired pressure is achieved, turn the isolation valve (E) to the “off” position. The

engine can now be turned off. If pressure drops, there is a leak in the line.

Siphon Method

Use a clean water source

1. Fill the water line to be tested.

2. Fill the intake hose (WR PN #34550 - not supplied with pump), with water, then quickly

place the hose into a bucket and turn pump on. (The unit is self-priming once primed.)

Continue to pump until you see the water coming out of the outlet, with little or no air

mixed with it.

3. Connect the output hose to the water line. Continue on with steps 6 through 8 in

pressure feed method.

Pre-Setting Your Pump

Your pump can be pre-set to a specific pressure easily by adjusting the pressure relief valve.

1. Unscrew (counterclockwise direction) pressure relief valve knob (I) a few turns.

Be sure not to unscrew valve knob all the way as internal parts can be easily lost.

2. Add a ball valve (not supplied with pump) to the end of the high pressure hose.

3. Follow steps 2 through 4 from the ‘Pressure Feed Method’.

4. As water is flowing out of the high pressure hose, turn the ball valve to the “off”

position.

5. Slowly start turning pressure relief valve knob (I) (in the clockwise direction) by

¼ turn increments, until you reach the desired pressure. Maximum pressure is

400psi - depending on the model. Tighten jam nut (J) to lock pressure relief knob in

place.

6. Your test pump is now pre-set. This eliminates over-pressurizing the water line (or

the vessel).

Operating Instructions

Models 36454 and 364540

Hydrostatic Test Pumps

Troubleshooting Your Pump

Test pressure not being reached:

 Possible air in line (or vessel)

 Air needs to be purged from system.

 Remove pump from system and follow steps 1 thru 6 of the

“Pre-Setting Your Pump” section.

 If using the Siphon Method and not getting pressure, try the

‘Pressure Feed’ or ‘Gravity Feed Method’ to ensure water is

getting into the pump.

 Check strainer (G) O-Ring for cracks.

 Check inlet quick disconnect (A) O-Ring for cracks.

 Pressure relief valve not adjusted properly.

 Turn relief valve counterclockwise and watch for change in

pressure.

Pump Maintenance

 Pump 50/50 antifreeze/water solution through pump after each use to

lubricate internal parts of pump and to avoid freezing in cold weather.

 Check strainer O-Ring (G) for cracks prior to each use.

 Check and change engine oil per manufacturer’s specs.

 Lube Hypro pump with Moly-Lithium grease. Remove pump cover.

 Gear reduction oil - change per engine manual

specifications.

 Pump seal kit Wheeler Rex PN 36351

 Suction Hose Wheeler Rex PN 34550

Operating Instructions

Models 36454 and 364540

Hydrostatic Test Pumps

CAUTION !!!

This pump is designed for water only!!

The pump is equipped with an adjustable pressure relief valve (F), which helps protect the system from being

over pressurized. It can be preset by plugging the end of the hose. Turn the adjusting knob clockwise to

increase pressure and counterclockwise to decrease.

Item PN Description Qty

1 276269 LARGE ROLL CAGE 1

2 700942 BASE PLATE 1

3 36326 6.5 HP BRIGGS & STRATTON ENGINE 1

4 221306 COUPLING GUARD 1

5 276118 1/4-20 x 1/2" FULL DOG SET SCREW 2

6 276119 3/8-16 x 1/2" FULL DOG SET SCREW 2

7 275808 PISTON PUMP 1

8 700120 PISTON PUMP COLLAR 1

9 275427 #10-24 x 5/8" SLTD HX WSHR HD, TYPE F 4

10 275646 3/4" CLOSE NIPPLE 7

11 275644 3/4" TEE 4

12 275643 3/4" STREET ELBOW 3

13 275636 3/4" BALL VALVE 1

14 276108 3/4" x 1/4" BRASS REDUCER BUSHING 1

15 275860 PULSATION DAMPENER 1

16 36359 0-600 PSI GAUGE 1

17 276100 PH QD FEM HLF BST-6M 1

18 276101 PH QD MALE HALF BST N6 1

19 276186 3/8 NPTx 1/2 90 deg. HOSE BARB 1

20 275768 3/8" HEX HEAD PLUG 1

21 275874 3/4" FH x 3/4" FP ADAPTER 1

22 275941 HOSE WASHER 1

23 276099 3/4" HOSE QUICK DISCONNECT 1

24 275933 STRAINER ASSEMBLY 1

25 276443 RUBBER FOOT 4

26 275857 5/16-18 HEX NYLON INSERT LOCKNUTS 12

27 275685 5/16" FLAT WASHER 12

28 275639 5/16-18 x 1 3/4" HHCS 5

29 700126 SHOCK 2

30 700127 URETHANE WASHER 1

31 275638 5/16 x 1 1/2" HEX HEAD CAP SCREW 5

32 276185 HOSE CLAMP 2

33 275092 5/16 LOCK WASHER 2

34 276122 3/8-16 x 1 1/2" HEX HEAD CAP SCREW 2

35 276184 3/4 NPTx 1/2 90 deg. HOSE BARB 1

36 700324 BYPASS HOSE 1

37 220874 NAME PLATE 1

38 275543 POP RIVET, STAR 4-2AAD 4

39 275861 PULSATION HOSE 1

40 700119 PISTON PUMP BASE 1

41 222000 WARNING TAG ***NOT SHOWN*** 1

42 34550 SUCTION HOSE ***NOT SHOWN*** 1

43 221065 HIGH PRESSURE HOSE ***NOT SHOWN*** 1

44 277261 U-Bolt 5/16" x 1 3/4" x 2 11/16" 1

45 277279 3/4" x 3/8" NPT XH HEX REDUCER BUSHING 1

46 275647 3/4" NPT x 1/2" NPT BUSHING 1

47 276341 RELIEF VALVE 1

48 276795 1/2 X 3/8 BUSHING 1

Wheeler Rex •3744 Jefferson Road •Ashtabula, Ohio 44005

Tel: 800-321-7950 or 440-998-2788 •Fax: 440-992-2925

[email protected] •www.wheelerrex.com

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Bomba de agua de Wheeler-Rex

Wheeler-Rex

Wheeler-Rex 47100 Manual de usuario

Wheeler-Rex

Wheeler-Rex 29201 Manual de usuario

Wheeler-Rex

Wheeler-Rex 56310 Manual de usuario

Wheeler-Rex

Wheeler-Rex 46701 Manual de usuario

Wheeler-Rex

Wheeler-Rex 465210 Manual de usuario

Wheeler-Rex

Wheeler-Rex 35100 Manual de usuario

Wheeler-Rex

Wheeler-Rex 29900 Manual de usuario

Wheeler-Rex

Wheeler-Rex 39300 Manual de usuario

Wheeler-Rex

Wheeler-Rex 36200 Manual de usuario

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario