Weider 8530 WESY85301 Manual de usuario

USERÕS MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you have

questions, or find that there are

missing or damaged parts, we

will guarantee you complete sat-

isfaction through direct assis-

tance from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.ÐFri., 6 a.m.Ð6 p.m. MST

Model No. WESY85301

Serial No.

Write the serial number in the space

above for reference.

Serial Number Decal (Under Seat)

PATENT PENDING

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before

using the home gym system.

1. Read all instructions in this manual and in

the accompanying literature before using the

home gym system.

2. Use the home gym system only on a level

surface. Cover the floor beneath the home

gym system to protect the floor or carpet.

3. Inspect and tighten all parts often. Replace

any worn parts immediately.

4. Keep small children and pets away from the

home gym system at all times.

5. Always wear athletic shoes for foot protec-

tion.

6. Keep hands and feet away from moving

parts. Keep hands away from the squat arm

upright when the squat arm is being used.

Your hand could become pinched between

the squat arm upright and the squat arm.

7. Always stand on a foot plate when perform-

ing an exercise that could cause the home

gym system to tip.

8. Never release the press arm, butterfly arms,

squat arm, leg lever, lat bar or nylon strap

while weights are raised. The weights will fall

with great force.

9. Do not use the VKR station when either

weight stack is in use.

10. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

11. Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar.

12. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

13. It is the responsibility of the owner to ensure

that all users of this home gym system are

adequately informed of all warnings and pre-

cautions.

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HOW TO USE THE HOME GYM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of

this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before

beginning assembly.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially

important for persons over the age of 35 or persons with pre-existing health problems. Read all

instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 74 in.

Width: 60 in.

Length: 54 in.

Foot Plate

Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Squat Arm

Press Arm

Weight Stacks

Backrest

VKR Arms

Weight Pin

Thank you for selecting the versatile WEIDER¨8530

Home Gym System. The WEIDER¨8530 offers a

selection of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength, or improve your cardiovascular system, the

WEIDER¨8530 will help you to achieve the specific

results you want.

For your benefit, read this manual carefully before

using the WEIDER

8530 Home Gym System. If you

have additional questions, please call our Customer

Service Department toll-free at 1-800-999-3756,

Monday through Friday, 6 a.m. until 6 p.m. Mountain

Time (excluding holidays). To help us assist you,

please note the product model number and serial

number before calling. The model number is

WESY85301. The serial number can be found on a

decal attached to the WEIDER¨8530 (see the front

cover of this manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

ASSEMBLY

High

Side

1. Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Press a 2Ó Inner Cap (27) into the indicated

end of the Stabilizer (5). Press 2Ó Outer

Caps (51) onto the other two locations on

the Stabilizer. Press a 2Ó Inner Cap into the

end of the Base (4).

Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (1)

up through the Stabilizer (5).

Attach the Base (4) to the Stabilizer (5) with

two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat

Washers (8), and two 5/16Ó Nylon Locknuts

(3). Do not tighten the Nylon Locknuts

yet.

Slide the VKR Upright (74) and the Squat

Arm Upright (56) onto the 5/16Ó x 2 1/2Ó

Carriage Bolts (1) in the Stabilizer (5). The

high side of the brackets on the VKR

Upright and Squat Arm Upright should be

on the side shown. Hand-tighten four 5/16Ó

Nylon Locknuts (3) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

Before beginning assembly, carefully read the

following information and instructions:

¥Place all parts of the WEIDER 8530 in a cleared

area and remove the packing materials; do not

dispose of the packing materials until assembly is

completed.

¥ The assembly is broken into five stages: 1) frame

assembly, 2) press and butterfly arm assembly,

3) cable and pulley assembly, 4) seat and back-

rest assembly, and 5) VKR assembly. The hard-

ware for each stage is packaged separately.

¥ Wait until you begin each assembly stage to open

the parts bag labeled for that assembly stage.

¥For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

¥As you assemble the WEIDER 8530, be sure that

all parts are oriented as shown in the drawings.

¥Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

¥ Two (2) adjustable wrenches

¥ One (1) standard screwdriver

¥ One (1) phillips screwdriver

¥ One (1) rubber mallet

¥ Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

2. Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up

through the Base (4).

Slide the Front Upright (42) onto the 5/16Ó x

2 1/2Ó Carriage Bolts (1) in the Base (4).

Hand-tighten a 5/16Ó Nylon Locknut (3) onto

each Carriage Bolt. Do not tighten the

Nylon Locknuts yet.

Press a 1Ó Inner Cap (6) into the Front

Upright (42). Press a 2Ó Inner Cap (27) into

the Squat Upright (56). Press a 2Ó Inner Cap

into the VKR Upright (74).

3. Press a 2Ó Inner Cap (27) into the end of the

Top Frame (55). Press a 1 3/4Ó Inner Cap

(44) into each end of the crossbar on the Top

Frame. Press two Inner Caps (96) into the top

of the crossbar.

Attach the Top Frame (55) to the Front

Upright (42) with two 5/16Ó x 2 3/4Ó Bolts (11),

two 5/16Ó Flat Washers (8), and two 5/16Ó

Nylon Locknuts (3).

Attach the Top Frame (55) to the VKR Upright

(74) and the Squat Upright (56) with two 5/16Ó

x 2 3/4Ó Bolts (11) and two 5/16Ó Nylon

Locknuts (3).

Tighten all of the Nylon Locknuts used in

steps 1Ð3.

4. Set two Weight Bumpers (19) on the bracket

on the Base (4) as shown. Set two Weight

Bumpers (19) on the bracket on the Stabilizer

(5).

Stack eight Weights (25) onto each set of

Weight Bumpers (19). Be sure that the pin

grooves are all on the same side of each

stack of Weights.

Be careful not to tip either stack of

Weights (25) until step 6 is complete.

FRAME ASSEMBLY

55 3

896

Crossbar

5ÑBracket

Grooves

4ÑBracket

5. Press a Weight Tube Bumper (64) into the

end of a Weight Tube (63). Insert the Weight

Tube into the front stack of Weights (25). Be

sure that the pins on the Weight Tube are

sitting in the pin grooves in the top

Weight.

Lubricate the inside of the holes in a Top

Weight (65). Set the Top Weight onto the front

stack of Weights (25). Insert both Long

Weight Guides (62) into the stack of Weights.

Be sure that the holes in the Weight

Guides are at the top, as shown.

6. Press a Weight Tube Bumper (64) into the

end of the other Weight Tube (63). Insert the

Weight Tube into the rear stack of Weights

(25). Be sure that the pins on the Weight

Tube are sitting in the pin grooves in the

top Weight.

Lubricate the inside of the holes in the other

Top Weight (65). Set the Top Weight onto the

rear stack of Weights (25). Insert both Short

Weight Guides (73) into the stack of Weights.

Be sure that the holes in the Weight

Guides are at the top, as shown.

FRAME ASSEMBLY

Holes

Lubricate

Holes

7. Attach the upper ends of the Long Weight

Guides (62) to the Top Frame (55) with a

5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers

(61), and a 5/16Ó Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in

front of the right Long Weight Guide (62)

as shown.

Attach the upper ends of the Short Weight

Guides (73) to the Top Frame (55) with a

5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers

(61), and a 5/16Ó Nylon Locknut (3).

8. Press a 1Ó x 7/8Ó Plastic Bushing (90) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place onto the

Base (4). Note: This will be a tight fit. The

Plastic Bushings should fit on each end of

the indicated tube in the Base. Make sure

that the pulleys are on the side shown.

Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the

Press Frame (17) to the Base (4) with the

3/8Ó x 8Ó Bolt and a 3/8Ó Nylon Locknut (21).

9. Wet the handle of one Press Arm (46) with

soapy water. Slide a 5Ó Plastic Grip (83) onto

the handle. Press a 1Ó Round Inner Cap (49)

into the other end of the handle. Press a

1 3/4Ó Inner Cap (44) into the Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two 5/16Ó x 2 1/2Ó

Bolts (22) and two 5/16Ó Nylon Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

10. Identify the Right Arm (48) and the Left Arm

(47). Note the position of the welded bracket

on each Arm. Arm identification is very

important for step 11.

Attach a ÒVÓ-Pulley (50) and a Long Cable

Trap (31) to the Right Arm (48) with a 3/8Ó x

2 1/2Ó Bolt (86) and a 3/8Ó Nylon Locknut

(21).

Attach a ÒVÓ-Pulley (50) and a Long Cable

Trap (31) to the Left Arm (47) in the same

manner.

ARM ASSEMBLY

FRAME ASSEMBLY

61 361 3

73 62

Lubricate

4ÑTube

Welded

Spacers

Handle

Welded

Bracket

11. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Be careful not to confuse the Right Arm

with the Left Arm (47); note the position of

the ÒVÓ Pulley (50) to identify the Right

Arm. Be sure that the upper end of the

Right Arm is behind the indicated bracket

on the Top Frame (55).

Tap two 1Ó Retainers (69) and a 1Ó Round

Cover Cap (70) onto the axle. Be sure that

the teeth on the Retainers bend toward the

Round Cover Cap, as shown in the inset

drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4Ó Inner Caps (44) into the lower

ends of the Left and Right Arms (47, 48). Wet

the lower end of each Arm with soapy water.

Slide a 10Ó Pad (45) onto the lower end of

each Arm.

12. Press two 1Ó x 2Ó Inner Caps (87) into the

indicated end of the Squat Arm (84).

Attach the Squat Arm (84) to the VKR Upright

(74) with a 3/8Ó x 5 1/2Ó Bolt (93) and a 3/8Ó

Nylon Locknut (21). Be sure that the indicat-

ed bracket is pointing down as shown.

Wet the ends of the Squat Arm (84) with

soapy water. Slide the two Squat Arm Pads

(85) onto the Squat Arm.

Attach a Handle (82) to one side of the Squat

Arm (84) with a 5/16Ó x 2 1/2Ó Bolt (22), two

5/16Ó Flat Washers (8), a 1/2Ó x 17/32Ó Spacer

(91), and a 5/16Ó Nylon Locknut (3).

Wet the Handle (82) with soapy water. Slide a

5Ó Plastic Grip (83) onto the Handle. Press a

1Ó Round Inner Cap (49) into the other end of

the Handle.

Assemble another Handle (82) to the other

side of the Squat Arm (84) in the same man-

ner.

ARM ASSEMBLY

22 85

849

Bracket

AxleÑ

Lubricate

55ÑAxle

Bracket

During steps 13 to 25, refer to the CABLE DIA-

GRAM on page 19 of this manual. Identify the

three cables by their lengths, and note the

positions of the cable traps. IMPORTANT: Do

not overtighten the bolts and nuts securing

the pulleys. The pulleys must turn freely.

13. Locate the Medium Cable (58). Route the

Medium Cable around the indicated 3 1/2Ó

Pulley (15) attached to the Top Frame (55).

Be sure that the ball is on the indicated

side of the Pulley and that the Cable is

between the Pulley and the hook. Tighten

the 3/8Ó x 3 3/4Ó Bolt (88) and the 3/8Ó Nylon

Locknut (not shown).

14. Wrap the Medium Cable (58) around a ÒVÓ-

Pulley (50). Attach the ÒVÓ-Pulley and a Long

Cable Trap (31) to the indicated bracket on

the Front Upright (42) with a 3/8Ó x 2 1/2Ó Bolt

(86) and a 3/8Ó Nylon Locknut (21). Be sure

that the Long Cable Trap is positioned to

hold the Cable in place.

Route the Medium Cable (58) around the ÒVÓ-

Pulley (50) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley and

that the Long Cable Trap (31) holds the

Cable in place. Tighten the 3/8Ó x 2 1/2Ó Bolt

(86) and the 3/8Ó Nylon Locknut (not shown).

15. Route the Medium Cable (58) around the ÒVÓ-

Pulley (50) on the Right Arm (48). Be sure

that the Cable is in the groove of the ÒVÓ-

Pulley and that the Long Cable Trap (31) is

positioned to hold the Cable in place.

Tighten the 3/8Ó x 2 1/2Ó Bolt (86) and the 3/8Ó

Nylon Locknut (not shown).

Route the Medium Cable (58) around the

3 1/2Ó Pulley (15) attached to the Pulley

Bracket (20). Be sure that the Cable is in

the groove of the Pulley and that the Cable

Trap (66) holds the Cable in place. Tighten

the 3/8Ó Nylon Locknut (21) and the 3/8Ó x 2Ó

Bolt (not shown). Tighten the 5/16" x 5Ó Bolt

(68) and the 5/16" Nylon Locknut (not shown).

Be sure that the Pulley Bracket swivels freely.

16. See the inset drawing. Attach a 3 1/2Ó Pulley

(15) and a Cable Trap (66) to the upper hole

in the Long ÒUÓ-Bracket (57) with a 3/8Ó x 2Ó

Bolt (12) and a 3/8Ó Nylon Locknut (21). Be

sure that the Cable Trap is inside the Long

ÒUÓ-Bracket. (Note: This may come pre-

assembled.)

Route the Medium Cable (58) through the

3 1/2Ó Pulley (15) and Long ÒUÓ-Bracket (57)

shown in the inset drawing. Be sure that the

Cable is in the groove of the Pulley and

that the Cable and Pulley move smoothly.

CABLE ASSEMBLY

15 88

Ball

86 50

Bracket

Hook

17. Route the Medium Cable (58) around the

3 1/2Ó Pulley (15) attached to the bracket on

the Top Frame (55). Tighten the 3/8Ó x 2Ó Bolt

(12) and the 3/8Ó Nylon Locknut (21). (Note:

This Pulley is pre-assembled. It has been

shown disassembled for easy part identifica-

tion.) Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly.

18. Remove the 3 1/2Ó Low Pulley (95) from the

Press Frame (17). Reattach the Pulley with

the 5/8Ó x 9/16Ó Spacer (7) between the

Pulley and the Press Frame. Hand-tighten

the 3/8Ó Nylon Locknut (21).

Locate the Short Cable (23). Route the

Short Cable under the 3 1/2Ó Low Pulley (95).

Be sure that the end of the Cable with the

ball is on the indicated side of the Press

Frame (17) and that the Cable is between

the Pulley and the crossbar on the Press

Frame. Tighten the 3/8Ó Nylon Locknut (21)

and 3/8Ó x 3 3/4Ó Bolt (88).

Route the Short Cable (23) around the 3 1/2Ó

Pulley (15) attached to the lower hole in the

Front Upright (42). Be sure that the Cable

Trap (not shown) is turned to hold the

Cable in place and that the Cable is routed

around the Pulley as shown. Tighten the

3/8Ó Nylon Locknut (21) and 3/8Ó x 3 3/4Ó Bolt

(not shown).

19. Route the Short Cable (23) around the 3 1/2Ó

Pulley (15) attached to the upper hole in the

Press Frame (17). Be sure that the Cable

Trap (66) is in the Ò3 oÕclockÓ position and

that the Cable is routed around the Pulley

as shown. Tighten the 3/8Ó Nylon Locknut

(21) and 3/8Ó x 3 1/2Ó Bolt (not shown).

Route the Short Cable (23) around the 3 1/2Ó

Pulley (15) attached to the upper hole in the

Front Upright (42). Be sure that the Cable

Trap (not shown) is turned to hold the

Cable in place and that the Cable is routed

around the Pulley as shown. Tighten the

3/8Ó Nylon Locknut (21) and 3/8Ó x 3 3/4Ó Bolt

(not shown).

20. Attach the end of the Short Cable (23) to the

Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon

Locknut (2) and a 1/4Ó Flat Washer (10). Do

not tighten the 1/4Ó Nylon Locknut. It

should be threaded onto the Cable only a

couple of turns.

CABLE ASSEMBLY

Bracket

23 9

Ball

Crossbar

21 66

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