Weber mt CR 9-II Instrucciones de funcionamiento

CR 9-II

CR 9-II MDM

CR 9-II CCD 2.0

0116820; 0116821;

0116822; 0116823;

0116824; 0116825;

0116826; 0116827

Operating and

Maintenance Manual

Attached to the machine is a rating plate. Note down the information given on this plate so that

you can recreate the rating plate should the plate be lost.

1 Description 2 Type

.................................................... ...................................................

3 Serial no. 4 Year of construction

.................................................... ....................................................

5 Weight 6 Rated power kW

.................................................... ...................................................

Contents

1. Introduction..................................................................................................................... 4

2. Description...................................................................................................................... 5

3. Technical data................................................................................................................. 6

4. Safety............................................................................................................................... 7

4.1. Information and safety stickers ........................................................................... 12

5. Operation....................................................................................................................... 13

6. Transport....................................................................................................................... 23

7. Storage .......................................................................................................................... 23

8. Maintenance.................................................................................................................. 24

8.1. Maintenance overview .............................................................................................. 25

8.2. Description of the maintenance operations............................................................ 26

8.2.1. Clean the air lter............................................................................................. 26

8.2.2. Check V-belt..................................................................................................... 26

8.2.3. Check the engine oil level ................................................................................ 27

8.2.4. Change the engine oil ...................................................................................... 27

8.2.5. Change the engine oil lter .............................................................................. 28

8.2.6. Check the water separator .............................................................................. 29

8.2.7. Change the fuel lter ....................................................................................... 29

8.2.8. Check the hydraulic oil level ............................................................................ 29

8.2.9. Change the oil in the exciter ............................................................................ 30

8.2.10. Change the fuses........................................................................................... 30

8.2.11. Use a permanent charger .............................................................................. 30

8.3. Operating uids and ll levels ................................................................................. 31

This operating and maintenance manual is designed to help

you become familiar with your soil compactor and enable you

to maintain it and use it for its intended purpose.

The safety and maintenance instructions provided in this

manual will help avoid hazards, reduce repair and downtime

costs and will increase the reliability and operational readiness

of your machine. Follow these instructions precisely.

This operating and maintenance manual must always be kept

at the implementation site of the machine and be available to

the machine operator.

Turn to your Weber MT dealer if you require any additional

information.

Found on the last page of this manual is a QR code.

Scan it to acquire the current contact addresses of all

Weber MT branches.

You can obtain information on the assembled Hatz diesel

engine and the associated operating and maintenance

manual as well as the spare parts list, if needed,

at www.hatz-diesel.com

You can obtain the current spare parts list of the machine in

the WeberMT Service App or use the link below:

1. Introduction

https://www.webermt.com/DE/deu/ersatzteillistenspare-partscr-6-cr-9/cr-9/

2. Description

The machine The machine is a hand-guided, reversible soil compactor.

The machine is composed of a bottom and a top section.

The bottom section houses the exciter, while the top section

contains the engine and the required controls.

An air-cooled Hatz diesel engine makes the exciter vibrate

via a centrifugal clutch. The generated force is transmitted

between top and bottom section via a V-belt.

The engine is started electronically by a permanently installed

start module.

The engine speed is adjusted between idle speed and

full-throttle speed via a gas lever.

Forward and reverse travel is variably controlled with a handle

via a hydraulic system.

3. Technical data

CR 9 CR 9 MDM CR 9 CCD 2.0

Weight

Operating weight CECE [kg] 736 740 740

Dimensions

Overall length [mm] 1867 1867 1867

Overall width / with attachment

plates [mm] 650/750/900 650/750/900 650/750/900

Height with folded guide bar [mm] 1167 1167 1167

Base plate length [base in mm] 450 450 450

Pressure surface [mm] 450x750/450x900 450x750/450x900 450x750/450x900

Drive

Engine manufacturer Hatz Hatz Hatz

Type 1 D 90 1 D 90 1 D 90

Performance at operating speed in

accordance with ISO 3046-1 [kW] 10,8 10,8 10,8

Combustion process 4-stroke diesel 4-stroke diesel 4-stroke diesel

Operating speed [1/min] 2900 2900 2900

Operating speed

[soil-dependent, m/min] 28 28 28

Incline capacity [soil-dependent, %] 35 35 35

Vibration

System Two-Shaft vibrator Two-Shaft vibrator Two-Shaft vibrator

Drive concept Mechanical Mechanical Mechanical

Frequency [Hz] 65 65 65

Centrifugal force [kN] 100 100 100

Noise emissions in accordance

with 2000/14/EC

Sound pressure level

LPA ascertained in accordance

with EN 500, [dB (A)]

94 94 94

Sound power level LWA

ascertained in accordance with

EN ISO 3744 and EN 500, [dB (A)]

109 109 109

Vibration values

Root-mean-square acceleration

value for hand-arm vibration

ascertained in accordance

with EN 500, [m/s²]

2,4 2,4 2,4

In accordance with directive

2006/24/EC, complying with

the vibration values is the owner’s

responsibility

4. Safety

General All safety instructions must be read and complied with,

as non-compliance will result in

– danger to life and limb of the user,

– impairments to the machine or other property.

In addition to the operating manual, the accident-prevention

regulations in the country where the appliance is used

must be complied with.

Intended use The machine should only be used in technically faultless

condition, as intended, in a safety-conscious and hazard-

conscious manner, and in compliance with the instructions

in the operating manual.

Malfunctions that may impair safety require that you stop

working with the machine immediately. These types of

damage must be reported and corrected without delay.

The machine is designed exclusively for compacting:

– sand,

– gravel,

– crushed rock,

– low-cohesive mixed material,

– paved surfaces.

The operator’s work position is behind the machine.

The operator must guide the machine safely with both

hands on the handle.

Non-intended use Unless used as intended, the machine involves a risk of

personal injury and property damage. The machine is

expressly not suitable for:

– compacting frozen subsurfaces,

– compacting hard soils that cannot be compacted

further,

– compacting non-bearing material,

– compacting highly cohesive soils,

– compacting (ramming) that exerts point loads on

the base plate,

– crushing and compacting individual rocks.

The responsibility for any damage arising from non-intended

use falls on the owner / operator.

Non-intended use or misuse will void all liability and

warranty claims.

Residual risk There is always an increased risk of accidents in the

immediate danger area around the machine if the operator

fails to notice persons in the vicinity of the machine.

Anyone close to the machine must be made aware of this risk.

The operator must not put the machine into operation unless

everyone in the vicinity of the machine is aware of this risk.

Requirements on the operator This soil compactor may only be operated by suitable

operators who are 18 years or older. They must be instructed

on how to operate the machine by the owner or by the owner’s

assigned personnel. The operator must comply with tra󰀩c

regulations.

The machine must not be operated by children.

Personal protective

equipment

Personal protective equipment consisting of

– hard hat,

– hearing protection,

– protective gloves,

– work shoes or boots with toe guard

must be worn during operation and the execution of

maintenance on the machine.

Danger areas The immediate danger area is the direct perimeter around

the machine. This area is o󰀨-limits to third parties.

Spare parts, changes

and conversions

Changes and conversions are prohibited unless made with

original Weber MT spare parts. If the machine is modied

with other accessories without the approval of Weber MT,

the manufacturer will not assume liability for any resulting

personal injury or property damage.

All maintenance and repairs must be carried out with original

Weber MT spare parts. Untested spare parts may a󰀨ect

the reliability and safety of the machine.

Before starting the machine There is danger of material damage if the machine is

started before necessary maintenance or repairs have been

completed. Make sure every time before starting the machine

that all work on the machine has been completed.

To avoid injuries, the machine must not be started unless the

operator wears the required personal protective equipment.

Objects placed on top of the machine may fall or be ung o󰀨

during operation or when the machine is started. Therefore,

remove all loose objects or tools before starting the machine.

If the gas cap is open, fuel may escape and ignite on the

engine when the machine is started or while it is operating.

There is a risk of burns. Therefore, do not start the machine

unless the gas cap is closed.

Start-up procedure Do not disperse any sprays or other agents into the air intake

while the machine is starting up. They may lead to overheating

in the combustion chamber and result in damage to the engine.

There is danger of su󰀨ocation if the operator starts up the

machine in closed rooms or in deep and tight trenches.

Operating the machine in closed rooms is prohibited. Provide

for an adequate supply of air before starting the machine.

One start procedure must not last longer than 30 seconds

to avoid damage to the engine. If the engine fails to turn

over after no more than 30 seconds, turn the ignition key

back to the “0” position and eliminate the cause.

If the ignition key fails to spring back to position “1” by itself,

the electric starter and the engine may sustain damage.

Abort the start procedure and shut down the machine.

Identify and rectify the cause before the next start attempt.

During operation Monitor the surroundings to avoid injury to third parties or

material damage.

Suspend operation and shut down the machine if detecting

damage on the machine during operation.

Stop operation and shut down the machine if the light

indicators of the start module do not go out shortly after

startup or come on during operation.

The symbol is lit permanently during operation. It signals

that the engine is running. Refer to the section “Operation”

for the exact meaning of the individual light indicators.

Parking the machine Always park the machine on a level subsurface with su󰀩cient

bearing capacity.

Parked machines presenting an obstacle must be secured

in accordance with statutory regulations, particularly in the

area of public tra󰀩c surfaces.

Engine and exhaust heat up during operation and can cause

burns on contact. Therefore, do not touch these components

during operation or shortly after the machine was switched o󰀨.

Fueling the machine Spilled fuel may ignite and has a negative impact on the

environment. Therefore, wipe up spilled fuel and make sure

the gas cap is rmly tightened after fueling.

When coming into contact with fuels, the rubber-bonded metal

bu󰀨ers of the machine may become damaged or ine󰀨ective.

Therefore, wipe spilled fuel carefully o󰀨 the rubber-bonded

metal bu󰀨ers.

Fuel vapors are easily ammable. Do not smoke and

keep away from open re while refueling the machine.

The machine must not be fueled unless the engine is

switched o󰀨.

Cleaning work Use clear water for cleaning. Do not use ammable solvents.

The vapors of the solvents may ignite upon contact with hot

components or other sparks.

Perform cleaning tasks only in rooms that are suitable and

have been approved for that purpose. Residual oil and

lubricants that may have been rinsed o󰀨 have a negative

impact on the environment and must be collected by suitable

means (e.g. oil separator).

Safe handling of combustion

engines

Combustion engines pose a particular risk during operation.

Their exhaust emissions contain carbon monoxide, a colorless

and odorless gas that is extremely hazardous, which, if inhaled

even briey, can cause unconsciousness and death.

Therefore, never inhale the exhaust gas.

Inspection The machine must be inspected in accordance with the corre-

sponding implementation conditions and operating conditions

to ensure its operationally safe status. This inspection should

be performed as needed by an expert – however, no less than

once a year. The ndings of the inspection must be stored in

writing until the time of the next inspection.

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