Webasto ProCore Edge 9 Manual de usuario

ProCore™ Edge

North America

Installation, Operation, and

Maintenance Manual

ProCore Edge North America IOMM

31241-03-01 Page ii of viii Webasto Charging Systems, Inc.

PosiCharge™ systems is a product line of Webasto Charging

Systems, Inc. (WCSI). Webasto Charging Systems and the

Webasto Charging Systems logo are trademarks of WCSI.

Corporate names, trademarks, registered trademarks, service

marks, symbols, and logos stated herein are the property of the

respective companies.

Changes or modifications to this product not completed by an

authorized service provider could void the product warranty.

Disclaimer: this manual includes the latest information available

at the time of printing. WCSI reserves the right to make changes

to this manual and/or product without further notice.

Specifications are subject to change without notice.

No portion of these materials may be duplicated, used,

or disclosed without prior written permission from WCSI.

posicharge.com | posichargeprocore.com

IOMM ProCore Edge North America

Webasto Charging Systems, Inc. Page iii of viii 31241-03-01

A NOTE ABOUT CUSTOMER SUPPORT

Please write down the unit serial number in the Owner’s Record

(below) to ensure superior service, and have it available when

contacting Webasto Customer Service. The serial number can be

found on the nameplate rating label on the left side of the unit.

Owner’s Record

Model:

ProCore™ Edge

Serial Number (SN):

Installation Date:

Customer Support:

[email protected]

1–866–767–4242

Parts:

[email protected]

ProCore Edge North America IOMM

31241-03-01 Page iv of viii Webasto Charging Systems, Inc.

Contents

1. Installation, Operation, and Maintenance Manual... 1

Scope ..............................................................1

Acronyms, Abbreviations, and Symbols...........2

2. Required Tools ..........................................................5

3. Technical Specifications for 48- and 80-Volt

Modules Fitted with Three- or Five-Bay Cabinets ... 5

4. Installation .................................................................7

Multicharger Installation Schemes ................... 7

Installation Precautions.................................... 9

Positioning the Charger ................................. 10

Wall-Mount Installation .................................. 11

Floor-Stand Installation.................................. 12

AC Power Connection ................................... 16

DC Battery Connection ..................................21

5. Remote Battery Connections (Option)................... 27

Ten-way Screw Terminal Connector.............. 27

Optional Features .......................................... 30

IOMM ProCore Edge North America

Webasto Charging Systems, Inc. Page vof viii 31241-03-01

6. Putting Back the DC-Panel and Top Covers.......... 30

DC-panel Cover.............................................30

Top Cover...................................................... 30

7. Charger Light Bar.................................................... 31

8. Operating Instructions........................................ 3333

Battery Display .............................................. 35

Buttons .......................................................... 41

9. Maintenance ............................................................43

Power Module Replacement.......................... 43

Air Filter Replacement ................................... 53

Preventive Maintenance Activities ................. 53

10. Faults and Warnings ............................................... 56

ProCore Edge North America IOMM

31241-03-01 Page vi of viii Webasto Charging Systems, Inc.

Figures

Figure 1 Side-to-Side Airflow Design, Top View...........................7

Figure 2 Standard Side-to-Side Charger Spacing........................7

Figure 3 Side-to-Side Charger Spacing with Dividers ..................8

Figure 4 Offset 45-degree Angle Charger Installation .................. 8

Figure 5 Attaching Points for M8 Lifting Eye-bolts,

Top-panel View........................................................... 10

Figure 6 Charger, Wall, Wall-Mount Hanger, Bottom Bracket,

and Screw with an M6 Thread ....................................11

Figure 7 Charger on the Wall-Mount Hanger ............................ 11

Figure 8 Bottom Bracket Mounted to the Charger with a

Tightening Torque of 52.22 in.-lb. (5.9 N-m) ............... 11

Figure 9 Floor Stand..................................................................12

Figure 10 Predrilled Holes for Bolting the Base to the Floor....... 13

Figure 11 Pogo Stick (Optional) Attached to the Pogo Bracket .. 13

Figure 12 Charger Hung on the Floor Stand .............................. 14

Figure 13 Bottom Bracket Mounted to the Charger and

Floor Stand with a Tightening Torque of

52.22 in.-lb. (5.9 N-m) ...............................................15

IOMM ProCore Edge North America

Webasto Charging Systems, Inc. Page vii of viii 31241-03-01

Figure 14 Six M6 Panel crews, Top-panel View......................... 17

Figure 15 AC Service Entrance ................................................. 18

Figure 16 AC Service Entrance for the Three-bay Cabinet ........ 19

Figure 17 AC Service Entrance for the Five-bay Cabinet........... 20

Figure 18 Two TORX TX25 Screws Securing

the DC Output Power Cable Panel ............................ 24

Figure 19 Three- and Five-bay Bus Bar Arrangement................ 25

Figure 20 Ten-way Screw Terminal Connector.......................... 27

Figure 21 Battery Communication Wires Connected to

the Screw Terminal ................................................... 28

Figure 22 Charger Display......................................................... 33

Figure 23 Graphical Battery Display .......................................... 35

Figure 24 Alternate Tabular Battery Display .............................. 40

Figure 25 Latch on the Side of the Charger ............................... 43

Figure 26 Disconnected Power Cables...................................... 44

Figure 27 Ground Cable Disconnection ..................................... 45

Figure 28 Single-Cable Connection ...........................................46

Figure 29 Multicable Connection ............................................... 47

ProCore Edge North America IOMM

31241-03-01 Page viii of viii Webasto Charging Systems, Inc.

Figure 30 Power Module Removal............................................. 48

Figure 31 Replacement Power Module Insertion ....................... 49

Figure 32 Power Module Position Selector ................................ 50

Figure 33 Power Module Positions ............................................ 50

Figure 34 Flat Cable Reconnection to the Power Module .......... 51

Figure 35 Flat Cable Connection to the Termination Block ........ 52

Figure 36 Reconnected DC Output Power Cable...................... 53

Figure 37 Reconnected Ground Cable and

AC Input Power Cable...............................................53

Tables

Table 1 Bare-ended Signal Connections ................................... 29

Table 2 Preventive Maintenance Schedule................................ 54

IOMM ProCore Edge North America

Webasto Charging Systems, Inc. Page 1of 68 31241-03-01

1. Installation, Operation, and Maintenance Manual

NOTE

Read and understand these manufacturer instructions and all

safety practices.

NOTE

This manual provides important information on how to install

the charger and should be carefully read.

This manual is based on information available at the time of

publication. The information herein, while efforts have been

made to be accurate, does not cover all details of,

or variations in, the hardware or software; or provide for

every possible contingency in connection with installation.

Features described herein may not be present in all systems.

NOTE

This manual covers the installation, operation, and

maintenance of the charger, and charger accessories.

Scope

This manual is intended for use by personnel trained to install and

use chargers for charging batteries in a safe and

correct manner.

ProCore Edge North America IOMM

31241-03-01 Page 2of 68 Webasto Charging Systems, Inc.

Acronyms, Abbreviations, and Symbols

Acronym,

Abbreviation,

or Symbol

Meaning

°C Degrees Celsius

°F Degrees Fahrenheit

A Amp(s)/Ampere(s)

AC Alternating Current

AWG American Wire Gauge

BMID Battery Monitor and Identifier

BMS Battery Management System

CB Circuit Breaker

CSA Canadian Standards Association

D Depth

DC Direct Current

EU European Union

ft Foot or Feet

H Height

Hz Hertz

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