Wayne CDU980E Manual de usuario

Sump, Effluent and Sewage pumps

INSTALLATION MANUAL

Read and save these instructions. This manual contains very important Safety Warnings and Operating Instructions. You will need

to refer to it before attempting any installation or maintenance. Always keep this manual with the unit so that it will be easily

accessible. Failure to read and follow these warnings and instructions could result in property damage, serious injury or death.

Scan QR, or Log on to waynepumps.com and search your model number, to download a multilingual version of this

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DESCRIPTIONS

SUMP PUMPS

Sump pumps are automatic pumps used to remove ground

water from sump pits. The most common application is for

basement drainage to prevent flooding in residential

buildings. These sumps are designed to pump clear water

only.

EFFLUENT PUMPS

Effluent pumps are pumps used to remove grey water from

septic tanks, sump pits or laundry tray systems. Grey water

is waste water from bathtubs, sinks, washing machines, and

other kitchen appliances. The pumps are designed to pass

solids 1/2 to 3/4 inches in diameter.

SEWAGE PUMPS

Sewage pumps are pumps used to remove waste water that

contains solids up to 2 inches in diameter. The most

common application is for draining bathroom waste water to

a sewer or septic line.

IMPORTANT SAFETY INFORMATION

WARNING INDICATES A POTENTIALLY HAZARDOUS

SITUATION WHICH, IF NOT AVOIDED, COULD RESULT

IN DEATH OR SERIOUS INJURY.

RISK OF ELECTRIC SHOCK. TO REDUCE THIS

RISK, OBSERVE THE FOLLOWING WARNINGS:

MAKE SURE THERE IS A PROPERLY GROUNDED

RECEPTACLE AVAILABLE. This pump is supplied with a

grounding conductor and grounding-type attachment plug. To

reduce the risk of electric shock, be certain that it is connected

only to a properly grounded, grounding-type receptacle.

NEVER REMOVE THE GROUND PRONG from the plug or bypass

the grounding wires.

FOR ADDED SAFETY the receptacle should be protected with

a ground fault circuit interrupter (GFCI). All wiring must be

performed by a qualified licensed electrician and comply with the

National Electric Code and all applicable local codes and

ordinances.

DO NOT REMOVE POWER SUPPLY CORD and strain relief or

connect conduit directly to the pump.

MAKE SURE THE POWER SUPPLY HAS A FUSE OR

CIRCUIT BREAKER rated to handle the current (amps) noted

on the pump nameplate or cordtag.

UNPACKING

Inspect your pump. Occasionally, products are damaged during

shipment. If the unit is damaged, contact our Customer Service

department at the number listed on the parts and warranty

sheet.

READ & FOLLOW ALL INSTRUCTIONS SAVE THESE

INSTRUCTIONS —DO NOT DISCARD

SAFETY GUIDELINES

This manual contains information that is very

important to know and understand. This information is

provided for SAFETY and to PREVENT EQUIPMENT

PROBLEMS. To

help recognize this information, observe all safety

information labeled danger, warning, caution, and notice.

DO NOT USE AN EXTENSION CORD. Extension cords could

present a safety hazard if not sized properly, become damaged

or the connection falls into the sump. If receptacle is not within

reach of the pump’s power cord, contact a qualified licensed

electrician to install a new receptacle.

ALWAYS DISCONNECT THE PUMP from power supply before

installing, servicing or making any adjustments.

DO NOT SUBMERGE PEDESTAL MOTOR or allow motor to be

exposed to water.

DO NOT WALK on the floor when water is present until all power

is turned off. If the electric panel is in the basement, call an

electrician.

INSTALLATION MANUAL

NEVER HANDLE A PUMP or motor with wet hands or when

standing on a wet or damp floor while the pump is plugged into

the power supply.

WASH HANDS AFTER HANDLING. According to the state of

California (Prop 65), this product may contain chemicals known

to the state of California to cause cancer and birth defects or

other reproductive harm.

RISK OF ELECTRIC SHOCK. This pump has not been

investigated for use in swimming pool and marine areas.

DO NOT USE TO PUMP FLAMMABLE OR EXPLOSIVE

FLUIDS such as gasoline, fuel oil, kerosene, etc. Do not use in a

flammable and/or explosive atmosphere. Pump should only be

used to pump clear water. Personal injury and/or property

damage could result.

PUMPS ARE NOT DESIGNED TO TRANSFER WATER

INTENDED FOR DRINKING. Do not use the pump for moving

water that will be used for potable/drinking water. Pump

should onlybe used in applications for which it is designed.

2000 03 -015 2/16

CAUTION INDICATES A POTENTIALLY HAZARDOUS

SITUATION WHICH, IF NOT AVOIDED, MAY RESULT

IN MINOR OR MODERATE INJURY.

TO REDUCE THE RISK OF HAZARDS THAT CAN

CAUSE INJURY OR PROPERTY DAMAGE,

OBSERVE THE FOLLOWING WARNINGS:

IT IS RECOMMENDED TO USE A CHECK VALVE with this pump

to prevent the back-flow of fluid after each pump cycle.

DO NOT INSTALL OR OPERATE THE PUMP IF IT HAS BEEN

DAMAGED IN ANY WAY.

DO NOT LIFT OR CARRY THE PUMP BY THE POWER CORD.

Use the pump’s handle.

IF THIS PUMP CONTAINS A SWITCH FOR AUTOMATIC

OPERATION, IT IS THE INSTALLER’S RESPONSIBILITY TO

MAKE SURE THE SWITCH IS ABLE TO OPERATE WITHOUT

ANY OBSTRUCTIONS WITHIN THE BASIN. It is

recommended that the installer test and observe the pump’s

operation for several cycles after installation.

DO NOT USE THIS PUMP IN MUD, SAND, CEMENT, OIL OR

CHEMICALS.

DO NOT USE SUMP AND EFFLUENT PUMPS TO HANDLE

RAW SEWAGE.

IT IS RECOMMENDED TO USE RIGID PIPING AND FITTINGS

to secure the pump in the basin and reduce pump movement.

Pump movement can prevent the switch from operating

correctly.

AN INDEPENDENT HIGH WATER ALARM OR BACK UP PUMP

SHOULD BE USED when risk of property damage from high water

levels exists

THIS PUMP SHOULD BE INSPECTED 3 TO 4 TIMES PER

YEAR for pump movement or buildup of debris on the switch or

float. Reposition pump if it has moved. Remove any debris that

could interfere with the operation of the switch.

THE SWITCH SHOULD BE REPLACED EVERY TWO (2)

YEARS. This maintenance will reduce the risk of improper pump

operation, switch failure, or flooding.

TYPICAL SUMP INSTALLATION DIAGRAMS

Figure 1: Submersible Sump

Figure 2: Pedestal Sump

INSTALLATION MANUAL

1. GFCI OUTLET 5. PIPE INLET

2. CHECK VALVE 6. DISCHARGE PIPE

3. VENT PIPE 7. SUMP PUMP

4. GASKET/BASIN LID 8. SWITCH (SEE CHART A, ON

PAGE 3)

9. SUMP BASIN

10. FLOAT ROD

11. FLOAT GUIDE

12. SWITCH ARM

TYPICAL SUMP INSTALLATION

1. This installation must be in accordance with the National

Electric Code and all applicable local codes and

ordinances.

2. Use a basin that is large enough to accommodate the

pump. The minimum requirements for the sump pumps

are:

CHART —A

Switch Type

Minimum

Basin Diameter

Minimum

Basin Height

Tether Float Switch

14 in.

22 in.

Diaphragm Switch

11 in.

22 in.

Vertical Float Switch

11 in.

22 in.

CHART —B

Switch Type

Minimum

Basin Diameter

Maximum

Basin Height

Pedestal Float Switch

(Figure 2, on page 2)

14 in.

24 in.

3. Clean the basin of all debris.

4. Assemble switch or float if needed. Refer to warranty

and service parts sheet for specific directions.

5. Set the pump on a solid, level surface. Do not place

pump directly on clay, earth, gravel or sand. A brick or

block may be installed under the pump to provide a solid

base.

6. Position pump so the switch is away from the inlet so

switch is clear from incoming water. Verify the switch has

at least 1 in. clearance to the side wall of the basin and is

free to move throughout its movement. If optional control

device or float is used, follow mounting instruction

supplied with device or float.

INSTALLATION MANUAL

7. Install discharge plumbing according to local, regional

and state codes. Rigid PVC pipe is recommended.

8. If required, drill 1/8 in. “weep” hole in the discharge pipe 1

in. above the pump discharge. Water stream will be

visible from the hole when the pump is running. The hole

must be cleaned periodically.

9. Install a union to allow for easy removal of the pump for

cleaning or service.

10. Install a check valve (required) to prevent back-flow. The

check valve may be positioned just above the basin to

allow easy removal of the pump for cleaning and service.

11. Install a gate valve or ball valve if required by local,

regional or state code.

12. Secure power supply cord to discharge pipe using cable

or zip ties to prevent possible switch entanglement.

13. Connect pump power supply cord to a ground fault circuit

interrupter (GFCI) receptacle.

14. Fill the basin with water. The pump will start when the

water level has reached the switch-on level.

15. The pump will stop when the water level has reached the

switch-off level.

16. Verify the switch is operating without any obstruction

from the pump, piping and basin.

17. Fill the basin with water again. While the pump is

draining the basin, verify the discharge pipe is carrying

the water to a point at least 3 ft. away from the

foundation. If the discharge line is exposed to freezing

temperatures, the pipe must be positioned in a downward

slope away from the foundation so any remaining water

will drain away and not freeze.

18. Secure the basin cover and gasket to the basin to

prevent debris from falling into the basin, prevent

personal injury, and to contain gases and/or odors.

This pump is not designed to handle salt water, brine,

laundry discharge, water softener, sewage, grey water, or

any other application which may contain caustic chemicals

and/or foreign materials. Pump damage could occur if used

in these applications and will void warranty

INSTALLATION MANUAL

TYPICAL EFFLUENT INSTALLATION

1. This installation must be in accordance with the National

Electric Code and all applicable local codes and

ordinances.

2. For sump applications, follow typical sump installation

instructions (page 3). For effluent applications, continue to

step 3.

3. Clean the basin of all debris.

4. Set the pump on a solid, level surface. Do not place pump

directly on clay, earth, gravel, or sand. A brick or block

may be installed under the pump to provide a solid base.

5. Verify the float switch has at least 1 inch clearance to the

side wall of the basin and is free of any possible

obstructions.

6. If optional control device or float is used, follow mounting

instructions supplied with device or float.

7. Install discharge plumbing according to local, regional and

state codes. Do not reduce the discharge pipe size below

that which is provided on the pump.

8. If required, drill a 1/8 in. “weep” hole in the discharge pipe

1 in. above the pump discharge. Water stream will be

visible from the hole when the pump is running. The hole

must be cleaned periodically.

9. Install a union to allow easy removal of the pump for

cleaning and service.

10. Install a check valve (required) to prevent back-flow. It

should be installed above the union.

11. A gate valve or ball valve should be installed above the

check valve as required by local, regional or state codes.

12. Connect remaining discharge pipe. The remainder of the

discharge line should be as short as possible with a

minimum number of turns.

13. Secure power supply cord to discharge pipe using cable

or zip ties to prevent possible switch entanglement.

14. Connect pump power supply cord to a ground fault circuit

interrupter (GFCI) receptacle.

15. Fill the basin with water. The pump will start when the

water level has reached the switch-on level. Verify the

pump is operating normally. If the discharge line is

exposed to freezing temperatures, the pipe must be

positioned in a downward slope away from the foundation

so any remaining water will drain away and not freeze.

16. Secure a basin/tank cover and gasket to the basin to

prevent debris from falling into the basin, prevent personal

injury, and to contain gases and/or odors.

Figure 3: Effluent

Pump in Septic

Tank

4 3

INSTALLATION MANUAL

1. Discharge Ou

2. Junction Box

3. Pump/Switch

4. Union

5. Effluent Inlet

6. Switches

tlet Pipe 7. Septic Tank

8. Effluent Pump

Wires 9. Brick or Block

10. Discharge Pipe

Pipe 11. Check Valve

12. Tank Lid

TYPICAL SEWAGE INSTALLATION

1. This installation must be in accordance with the

National Electric Code and all applicable local codes

and ordinances.

2. For sump applications, follow typical sump installation

instructions (page 3). For effluent applications, follow

typical effluent installation instructions (page 4). For

sewege applications, proceed to step 3.

3. Use a basin that is large enough to accommodate the

pump. The basin diameter should be a minimum of 18

inches and the depth a minimum of 24 inches.

4. Clean the basin of all debris.

5. Set the pump on a solid, level surface. Do not place

pump directly on clay, earth, gravel, or sand. A brick or

block may be installed under the pump to provide a

solid base.

6. Position pump in the basin so the switch is away from

incoming water. Verify the float switch has at least 1

inch clearance to the side wall of the basin and is free

of any possible obstructions.

7. Install discharge plumbing according to local, regional

and state codes. Do not reduce the discharge pipe size

below that which is provided on the pump.

8. If required, drill a 1/8 in. “weep” hole in the discharge

pipe 1 in. above the pump discharge. Water stream will

be visible from this hole when the pump is running. The

hole must be cleaned periodically.

9. If optional control device or float is used, follow

mounting instruction supplied with device or float.

10. A union should be installed above the basin to allow

easy removal of the pump for cleaning and service.

11. Install a check valve (required) to prevent back-flow. It

should be installed above the union.

12. A gate valve or ball valve should be installed above the

check valve as required by local, regional or state

codes.

13. Connect remaining discharge pipe. The remainder of

the discharge line should be as short as possible with a

minimum number of turns.

14. A vent pipe is required. It removes gases and odors

and should be installed as required by local, regional or

state codes.

15. Secure power supply cord to discharge pipe using

cable or zip ties to prevent possible switch

entanglement.

16. Connect pump power supply cord to a properly

grounded receptacle.

17. Fill the basin with water. The pump will start when the

water level has reached the switch-on level. Verify the

pump is operating normally.

18. Install a basin cover and gasket to prevent debris from

falling into the basin, prevent personal injury and to

contain gases and odors.

INSTALLATION MANUAL

MAINTENANCE

DO NOT SUBMERGE PEDESTAL MOTOR or allow motor to be exposed

ALWAYS DISCONNECT THE PUMP FROM POWER SUPPLY before to water. installing,

servicing or making any adjustments.

3. Submersible pump may contain dielectric oil for cooling. Dielectric oil can be harmful

to the environment. Follow state environmental laws when disposing of oil.

4. The pump motor is equipped with automatic resetting

INSTALLATION MANUAL

LET PUMP COOL FOR A MINIMUM OF 2 HOURS BEFORE ATTEMPTING TO thermal protector and may restart unexpectedly.

Protector SERVICE. Submersible pumps contain oil that become pressurized tripping is an indication of motor overloading as a

result of and hot under normal operating conditions. operating the pump at low heads, excessively high or low

Submersible pump models have permanently lubricated

bearings and require no additional lubrication.

The pump should be inspected 3-4 times per year for

pump movement or buildup of debris on the switch or

float. Reposition pump if it has moved. Remove any

debris that could interfere with the operation of the

switch.

voltage, inadequate wiring, incorrect motor conditions,

or a faulty motor or pump.

TROUBLESHOOTING

Symptoms

Possible Cause(s)

Suggested Remedies

1. Water level too low 1. Water must be at the appropriate level to activate switch Pump will not

start or run 2. Blown fuse or tripped circuit breaker 2. If blown, determine cause and then either replace with proper

sized fuse or reset breaker

3. Low line voltage 3. Contact an electrician

4. Motor 4. Replace pump

5. Switch 5. Replace switch

6. Inlet screen clogged6. Remove debris

7. Switch obstruction 7. Remove obstruction to ensure free motion of switch

TROUBLESHOOTING (CONTINUED)

Symptoms

Possible Cause(s)

Suggested Remedies

Pump shuts off

and turns on

independently

of switch (trips

thermal

overload

protection)

1. Excessive water temperature

2. Switch

3. Switch obstruction

4. Obstruction in discharge pipe

5. Low line voltage

1. Pump should not be used for water above

120º F

2. Replace switch

Pump starts and

stops too often

1. Back-flow of water from discharge 1. Install check valve pipe

2. Switch 2. Replace switch

3. Check valve not functioning properly 3. Remove and examine check valve for prop er in stal la tion

and free or leaking operation. Replace check valve if necessary.

DO NOT USE AN EXTENSION CORD. Extension cords could

present a safety hazard if not sized properly, become damaged

or the connection falls into the sump. If receptacle is not within

reach of the pump’s power cord, contact a qualified licensed

electrician to install a new receptacle.

INSTALLATION MANUAL

3. Remove obstruction to ensure free motion

of switch 4. Remove obstruction in discharge

piping

5. Contact an electrician.

Pump operates

noisily or vibrates

excessively

1. Worn bearings

2. Impeller obstructed or broken

3. Piping attachments to building

structure too rigid or too loose

1. Replace pump

2. Where applicable, remove screen and volute, clean impeller

and/or replace impeller

3. Install rubber coupling (available at local hardware stores) to

isolate pump vibration from discharge plumbing

Pump will not 1. Switch 1. Replace switch shut off

2. Switch obstructions 2. Remove obstruction to ensure free motion of switch

3. Restricted discharge (obstruction in 3. Remove obstruction from discharge piping piping)

4. Excessive inflow or pump not 4. Recheck all sizing calculations to determine proper pump size

properly sized for application

Pump operates

but delivers little

or no water

1. Low line voltage

2. Inlet screen clogged

3. Broken impeller or debris in impeller

cavity

5. Pump not properly sized for

application

6. Check valve stuck closed or

installed backwards

7. Shut off valve closed

1. Contact an electrician

2. Remove debris

3. Remove screen and volute, clean impeller and/or replace

impeller

5. Recheck all sizing calculations to determine proper pump size

6. Remove and examine check valve for proper installation and

free operation

7. Open valve

ROUTINE SUMP MAINTENANCE

We recommend you check your sump pump for proper operation at least once a year.

•Make sure the pump is plugged in to a working ground fault circuit interrupter (GFCI) outlet and the cord is in good

shape. In damp areas, GFCI breakers may trip, effectively shutting off the sump pump. Check in on your sump pump and

reset the GFCI if necessary.

•Ensure the pump itself is standing upright. Vibrations during operation can cause it to fall or tilt onto one side. This

can jam the float arm so it can’t activate the pump.

•Pour a bucket of water into the pit to make sure the pump starts automatically and the water drains quickly once the

pump is on. If the pump doesn’t start, have it serviced or replaced.

•Check the inlet screen and clear away any small stones or debris.

INSTALLATION MANUAL

NOTES

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