Waterous CM Series Manual de usuario

CM Series Fire Pumps

Installation

Form Number: F-3003 Issue Date: Jan 5, 2023

Revision Date: Feb 6, 2023

Waterous Company • 125 Hardman Avenue South • South Saint Paul, MN 55075 • (651) 450-5000

www.waterousco.com

Table of Contents

Safety 4

Safety Precautions 4

Introduction 7

Using this Document 7

Viewing the Document Electronically 7

Printing the Document 7

Additional Documentation 7

Symbols 7

Product Overview 8

CM Series Pumps—Drive Options 8

CM Series Pumps—Intake and Discharge Flanges 9

CMD/CMUD 10

CMK/CMUK 11

CMPA/CMUPA 12

CMC22/CMUC22 13

CMC22/CMUC22 (Front-Mounted) 14

Transfer Valve Actuator Control Panel—Manual Version 16

Manual Transfer Valve Actuator 17

Encoder Extension Cable 18

Transfer Valve Actuator Control Panel—Electric Version 19

Electric Transfer Valve Actuator 20

Power Relay Module 21

Motor Extension Cable 22

Transfer Valve Actuator Manual Override—Optional 23

Installation 24

Installation Overview 24

Preparing for the Installation 24

Modifying the Equipment 24

Determining the Pump Location 24

Determining Cable and Wire Routing 24

Optional Equipment 24

CMD/CMUD—Installing the Pump 25

CMK/CMUK—Installing the Pump 26

CMPA/CMUPA—Installing the Pump 27

CMC22/CMUC22—Installing the Pump 28

CMC22/CMUC22 (Front-Mounted)—Installing the Pump 29

Mounting the Angle Brackets 30

CMC22/CMUC22 (Front-Mounted) 31

Optional Spring Conguration 32

Mounting the Pump 33

3-Point Mounting Method 33

3-Point Mounting Method—CMC22/CMUC22 (Front-Mounted) 34

4-Point Mounting Method—Optional Spring Conguration 35

Installing the Pump Drain Lines—Pump Body 36

Installing the Transmission Drain Lines—CMK 37

Installing the Transmission Drain Lines—CMUK 38

Installing the Transmission Drain Lines—CMPA/CMUPA 39

Installing the Transmission Drain Lines—CMC22/CMUC22 40

Installing the Transfer Valve Actuator—Manual Version 42

Mounting the Control Panel 42

Installing the Handle 43

Installing the Control Rod 44

Connecting the Components 45

Installing the Transfer Valve Actuator—Electric Version 46

Mounting the Control Panel 46

Mounting the Power Relay Module 47

Connecting the Components 48

Installing the Transfer Valve Actuator—Manual Override 49

Mounting the Control Panel 49

Installing the Crank Handle 50

Installing the Control Rod 51

CMCGV/CMUCGV—Building the Isolation Valve Controls 52

Installing the Anodes and Intake Screens 53

Tachometer Connection 54

Lubrication 54

Transmission Temperature Specications 54

Testing After Installation 54

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Safety Precautions

• Read and understand all the associated documentation before you begin the

installation.

• Read and understand all the notices and safety precautions.

• Be aware that these instructions are only guidelines and are not meant to be

definitive. Contact Waterous when you have questions about the equipment.

• Do not install the equipment if you are not familiar with the tools and skills

needed to safely perform the required procedures—proper installation is the

responsibility of the purchaser.

• Do not operate the equipment when safety guards are removed.

• Do not modify the equipment.

• Regularly check for leaks and worn or deteriorated parts.

NOTICE

• Modifying the equipment

can damage components

and void your warranty.

• Do not modify the system

or any of its components.

Modification

NOTICE

Before Operation

• Read and understand all the

instructions provided.

• Remove all shipping plugs and

install the operation plugs or

caps.

• Check all fluid levels and

replenish if necessary.

NOTICE

• Premature component

failure occurs when

operating beyond system

specifications.

• Do not operate the system

beyond specifications.

Premature Failure

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NOTICE

• Do not allow fluid in the

lines to freeze.

• Remove all freezable fluid

from the lines before

storing the apparatus.

Freeze Damage

• Do not touch the surface

during operation—allow

it to cool after operating.

• Hot surfaces can burn you.

Hot Surface

• Current can cause

serious injury or death.

High Current

• Disconnect power before

servicing the electronic

components.

• Drain the pump after use

and before servicing.

• Liquid ejected at high

pressure can cause

serious injury.

High Pressure

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• Do not operate beyond

recommended pressure.

• Liquid ejected at high

pressure can cause

serious injury.

High Pressure

• Purge all pressure before

servicing.

• Liquid ejected at high

pressure can cause

serious injury.

High Pressure

• Discharge ejected at high

pressure can cause serious

injury and damage.

High Pressure

• Direct discharge away from

people and equipment.

• Rotating parts can cause

severe injury or death.

Moving Parts

• Do not enter or reach into

the compartment when

equipment is operating.

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Use this document to install your Waterous equipment. Understand the

following conditions before continuing with the document:

• The instructions may refer to options or equipment that you may not have

purchased with your system.

• The illustrations in this document are intended to convey concepts. Do not

use the illustrations to determine physical attributes, placement, or

proportion.

• Understand that your application may require additional steps, that are not

described in the illustrations or instructions, to perform the installation.

• The equipment described in this document is intended to be installed by a

person or persons with the necessary skills and knowledge to perform the

installation.

• The equipment described in this document is intended to be operated by a

person or persons with the basic knowledge of operating similar equipment.

• The information in this document is subject to change without notice.

This document is divided into the following sections:



This section describes precautions and alert symbols that are in this document.



This section is an overview of the document.



This section describes the components that make up the system and the

various system configurations.



This section describes the installation and initial setup procedures.

Using this Document

Use the guidelines below when viewing this document.

Viewing the Document Electronically

• View this document in landscape orientation.

• Use the table of contents to navigate directly to that section.

• Text with this appearance is linked to a reference.

Printing the Document

• The document is viewed the best when printed in color.

• The print on both sides and flip on long edge features can provide the

best results.

• Use a 3-ring binder to store the document.

Additional Documentation

Additional documentation is available through the MyWaterous login at

waterousco.com. Use your serial number to gain access to the service parts

list associated with your system. Dimensional drawings are available through

the Waterous Service department.

Symbols

Symbols are used to illustrate additional tools or operations that are required to

complete the instructions.

Discard—This symbol tells you to discard or recycle the part in

accordance with local regulations.

Drill—This symbol tells you to drill holes in the apparatus.

Lubrication—This symbol tells you to apply the appropriate

lubricant to the part.

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CM Series Pumps—Drive Options

CM Series pumps are midship-mounted centrifugal pumps with multiple impellers. Depending on the model, pump capacity can range from 500 to 2,250 GPM

(1,900 to 8,550 LPM). CM and CMU pumps are available with direct drive or one of the following transmissions: C22 (rear- or front-mounted), K, or PA (rear-

mounted only). Direct drive applications are available with clockwise or counterclockwise rotation.

Clockwise Rotation Counterclockwise Rotation

Direct Drive Transmission (C22)

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CM Series Pumps—Intake and Discharge Flanges

CM Series pumps are available with angle-compensated or non-angle-compensated front and side discharge flanges—pump without angle compensation shown

below. Pumps with angle compensation feature a front discharge flange angled at 4° and side discharge flanges with holes machined at a 4° rotation. This option

ensures that the discharges align with the operator panel after installation.

FeatureFeature DescriptionDescription

1Center discharge flange Water exits the pump through this discharge. In applications where discharge plumbing is not needed, a cover is available.

2Side discharge flange Water exits the pump through the side discharges. Optional discharge fittings and plumbing are available to connect to the

discharge flanges.

3Front discharge flange Water exits the pump through this discharge. In applications where discharge plumbing is not needed, a cover is available.

4 Intake flange Water enters the pump through the intakes. Optional intake fittings are available to connect to the intake flanges.

5Tank-to-pump flange This is where the tank-to-pump valve or fitting is mounted on the pump.

6Priming valve mounting pad This is where the priming valve is mounted on the pump. In applications without a priming valve, a cover is available.

6 2

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CMD/CMUD

FeatureFeature DescriptionDescription

1 Body assembly The body assembly consists of the volute body and volute cover.

2 Intake adapter This connects the pump to the water source.

3 Intake mounting pad This is where the installer-supplied angle bracket is attached to the pump.

4 Impeller shaft This connects the pump to the driveline.

5Outboard bearing housing This supports the impeller shaft assembly.

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