WaterLogic WL500 - Sparkling Guía de referencia
WL500Manual Page54Revision4‐10‐2019
PRE‐INSTALLATIONPROCEDURES
DANGER!ELECTRICALSHOCKHAZARD.
Onlyqualifiedpersonnelwhohavereadandunderstandthisentiremanualshouldattempttoinstall,
orservicethisunit,failuretodosocouldresultindeathorseriousinjury.DONOTplugintoan
electricalsupplyuntilspecificallyinstructed.
WARNING!ALWAYSSANITIZEBEFOREUSE.
Sanitizebeforeusetoeliminateanypotentialmicrobiologicalcontaminates.
MaterialsNeeded:
PersonalProtectiveEquipment.RubberorNitrileSafetyGlovesandProtectiveEyewear
PhillipsScrewdriver.
TemperatureGauge.
WaterPitcherorContainertocollectwaterfromthefaucet
5‐galloncontainerordrainbasin
Sanitizer‐HouseholdBleach(5.25%SodiumHypochlorite)orCitricAcidBasedCleaner
¼”PlasticTubing,atleast4feetinlength,andassorted¼”quickconnectfittings.
TDSMeterandTestStripsformeasuringchlorine.‐Optional
1/8NPTFemaleThreadto¼”CompressionFitting(Usedtoconnecthosetodrainfittings)
1. UnpacktheWaterlogicWL500WaterTreatmentSystemandcheckexteriorfordamage.
WARNING!WL500WATERTREATMENTSYSTEMISHEAVY.
Useproperliftingaidsandhandlingtechniquestoavoidinjury.Useassistanceassingleperson
liftcouldcauseinjury.Alwaysdrainbeforehandlingandtransportingandhandlingtoreducethe
weightoftheunit.
2. RemovetheRetainingScrewthatislocateddirectlyinfrontof
thefaucetnipple.RefertoFigure1.Removingthisscrewwill
allowaccesstotheinsideserviceablecomponents(Filtersand
UVLamp).
3. OpentheFrontHatchCoverbyliftingupandhingingoutward.
FrontHatchCovercanberemovedbycarefullysqueezingPanel
baseandpullingoverHingePins.
FlushFilters
CAUTION!FILTERSFLUSHREQUIRED.
WL500WaterTreatmentSystemsarenotsuppliedwithFilters.Filtersshouldbeconfiguredto
optimizeyoursystem.Filtersneedtobeconfiguredandspecifiedtodothejobgiventhelocalwater
conditions,usage,maintenanceschedule,andplacementrestrictions.
WL500Manual Page55Revision4‐10‐2019
InorderforourFilterstoperformasrepresentedandtoprovidethebestqualitywaterpossible,itis
essentialthatFiltersbereplacedperiodically.ThefrequencyofFilterschangesdependsuponyour
waterqualityandyourwaterusage.Forexample,ifthereisalotofsedimentand/orparticlesin
yourwater,thenyouwillhavetochangeyourFiltersmorefrequentlythanalocationwithlittletono
sediment.BesuretoreplaceyourFilterswheneveryounoticeadeclineintheperformance,whether
itisadrop‐inflowrateand/orpressureoranunusualtasteinthewater.
4. FlushthoroughlyperFiltersmanufacturers’recommendationwithfreshwatertodrain.
5. Onceflushed,installtheFilters.FollowingtheflowdirectionontheFilters.
NOTE:
Filtersshouldnotbeflushedpriorto24hoursbeforeinstallationtolimitMicrobialGrowth.
Sanitizing
Sanitizeusingahouseholdbleachsolutionorotherapprovedcleanerthroughoutthecoldandsparkling
watercircuits.Followallinstructionsonthesanitizerandflushwithfreshwaterthroughthefaucet
untilodorandtasteisacceptable.
WARNING!USEPROPERPERSONALPROTECTIVEEQUIPMENT
Alwaysensureproperventilationanduseproperpersonalprotectiveequipmentsuchasglovesand
eyeprotectionwhenusingchemicals.RefertoMaterialSafetyDataSheetforspecificrequirements
ofeachchemicalproduct.Takeallnecessaryprecautionstopreventsanitizerfromcontactingeyes,
clothing,andanyothersurfacesincoulddamage(carpets).
6. RemovetheUVCoverPlateandsetaside–2Screws.
7. DisconnecttheUVLampharnessandcarefullyremovetheUVLampfromtheQuartzSleeve.
CAUTION!UVSYSTEMISFRAGILE.NeverhandletheUVSystemwithbarehands.UVLampand
QuartzSleevemustbefreeofoilsandcontaminantstoensureproperoperation.
8. RemoveUVSensorfromthesideoftheColdTank/QuartzSleeveRetainingCap.
9. UnscrewColdTank/QuartzSleeveRetainingCapandremovetheQuartzSleeve.Thismayrequire
TopCovertoberemovedtoaccessproperlyandfacilitateremoval.
10. Mix½gallonofsanitizerperdirectionsoruseBleachSolution(1teaspoon=1/6oz.=5ml=½cap
full)ofhouseholdbleach(SodiumHypochlorite5‐10%Concentration)with1/2gallonofwater.
Alwaysensuresanitizeriscompatiblewithstainlesssteelandacetylplastic.
11. PoursanitizersolutionintoColdTankthrufunnelorspout.Youmayaddconcentratedsanitizer(½
capbleach)directlyintoemptyColdTankinsteadofpremixing.
WL500Manual Page56Revision4‐10‐2019
12. InspectandcleanQuartzSleeveandO‐ring.ReinstalltheQuartzSleeveandQuartzSleeveretaining
nut.Tightenfirmlytoensureproperseal.Over‐tighteningcancausedamage.
13. ReinstalltheUVLampandUVSensor.Takecarenottotouchwithfingers.
14. Connect40‐60psiregulated,potablewatersupplytothewaterinletbulkheadfittinglocatedonthe
backoftheunit.Turnonwatersupplyandcheckforleaks.
15. ConnectCO
2
gaslinetoWL500WaterTreatmentSystemBulkheadInletFitting.Regulateto35‐45
psi.TurnonCO
2
.
WARNING!HIGHPRESSURECO
2
GAS.Use/Handleinaccordancewithallsafetystandards.
DANGER!ELECTRICALSHOCKHAZARD.
Donotpluginunitunlessqualified.Onlyqualifiedpersonnelwhohavereadandunderstandthis
entiremanualshouldattempttoinstallorservicethisunit.
16. ConnectWL500WaterTreatmentSystemtopower,andturnontheRED
PowerSwitchI=ON.
CAUTION!NEVERTURNONHEATERBEFOREFILLINGHOTTANK.
GREENCompressor/HeaterSwitchmustbeintheO=OFFpositionwhile
theHotTankisempty.Damagecouldoccurwithinoneminuteandtheoverload(highlimit)will
requiremanualresetifheateristurnedonwithanemptyHotTank.
FilltheColdCircuitwithSanitizer
17. Wait10secondsfortheunittoperformitsdiagnosticschecks,depressthemaindispensingbutton
onthefrontcontrolPaneluntilcoldwater/sanitizingsolutioncomesoutthefaucet.
NOTE:Containeranddrainbasinwillberequiredtocatchthewaterfromthefaucet.
WARNING!UsePersonalProtectiveEquipment.GlovesandEyeProtectionRequired.Thefirst2
or3gallonsofwaterwillcontainconcentratedsanitizer.Useextremecare!
FilltheSparklingChamberwithSanitizer
18. ThesanitizersolutionwillbeinjectedintotheSparklingTankbytheboosterpumponceunitis
turnedonandtheColdTankisfull.Dispense1literofsparklingwaterintocontainerandlet
SparklingChamberregeneratetoensuretheSparklingTankisfullofsanitizer.
CAUTION!USESANITIZERCOMPATIBLEWITHSTAINLESSSTEELANDACETALPLASTIC.
Donotallowthesanitizersolutiontoremaininthesystemformorethen10‐15minutesunless
otherwisedirectedbythesanitizermanufacturer.
FlushingtheSanitizerfromtheMachine
19. Placeapitcher,catchbasin,orothercontainerunderthefaucetoftheWL500WaterTreatment
System.
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WL500Manual Page57Revision4‐10‐2019
20. FlushtheColdTank.Runseveralgallonsofwaterthroughthefaucetbydispensingcoldwaterto
diluteandremovethesanitizerfromthecoldcircuit.Youcanusechlorineteststripstoevaluatethe
water.Oncethesanitizerodor/tastehasbeenflushedoutofthecoldsideofthemachine,moveto
thesparklingcircuit.
21. FlushtheSparklingChamber.Dispensesparklingwateruntilonlygascomesout.LettheSparkling
Tankregenerate.Thisshouldtakeapproximately1minute,20seconds.Listenforthebooster
pumptoturnoff.Repeatthesparklingwaterregenerationuntilthesanitizerodor/tastehasbeen
flushedout.
22. ThesanitizationprocessfortheColdandSparklingCircuitsisnowcomplete.
FilltheHotTank
23. PresstheHotButton(Button3),followedbythemaindispensingbuttontofilltheHotTank.Water
willdispensefromthefaucetoncetheHotTankisfull.Flushuntilwaterisclear.
WARNING!HOTCIRCUITISNOTSANITIZED.WATERMUSTEXCEED171
o
F
Waterinthehotcircuitisnotsanitaryuntilthetemperatureover171
o
Ffor5minutes.
DoNotIngestandavoidcontactuntilheateristurnedonforatleast5minutes.
UVSystemFunctionalTest
WARNING!ULTRAVIOLETRADIATION.Protectyourskinandeyesagainstultravioletrays.
NeverlookdirectlyatanoperatingUVlight.Disconnectbeforeremoving.
24. Dimorshieldtheoverheadlightsandpeerintothemachine,ontopoftheColdTank,attheUV
connectorandRetainingCap.Theblueglowindicatesthatthelampislit.
25. Findthewhitewiresdeliveringpowertothetopofthelampassembly.Followthewiresbackuntil
theelectricalconnectorisfound.DisconnecttheelectricalconnectorandverifythattheUVLamp
alarmannunciates.
26. ReconnecttheUVLampwireconnector,andcycletheRedPowerSwitchtoclearthealarm.
CompressorTest
27. SwitchontheGREENCompressor/HeaterSwitch(I=ON).Alwaysensure
tanksarefullofwaterbeforeturningontheheaterortheoverload(high
limit)willopenandrequiremanualreset.OncetheCompressorstarts,the
fancondenseralsowillstart.Verifythefanhasstartedbyfeelingforthe
dischargeofairatthereargrillofthemachine.Heatexchangeisasignal
thattherefrigerationsystemisworking.
28. MonitortheColdTanktemperatureonthefrontdisplayoftheunitbychangingtheTempDisplayto
RANGING.Itwilltakeabout45minutesfortheunittochilldowntothedefaultsetpoint
temperatureof41Fassumingambientinletwaterof75
o
F.
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WL500Manual Page58Revision4‐10‐2019
29. Oncethemachinereachesitstargettemperature,theCompressorandfanwillshutoff.Drawa
glassofcoldwaterandverifyitishasbeenchilledtopropertemperature.
HeaterTest
30. Alwaysensuretanksarefullofwaterbeforeturningontheheaterortheoverload(highlimit)will
openandrequiremanualreset.Itwilltaketheheaterapproximately10minutestoheatthewater
fromambient75Ftothefactorysetpointof189F.YoucanmonitortheHotTanktemperatureby
selectingthehotbuttonwhentheTempDisplayisRANGING.Dispenseacupofhotwatertoensure
thetemperature/odor/tasteisacceptable.
WARNING!VERYHOTWATERCANBURNORSCALD.
Hotwatershouldbedispensedcarefullyintoinsulatedcontainertoavoidinjury.
DraintheWL500WaterTreatmentSystemforTransport
31. DraintheWL500WaterTreatmentSystemfortransportationpertheDrainingInstructionsinthis
manual.
WARNING!STOREUNITEMPTY.ALWAYSSANITIZEBEFOREREUSE.
Theunitmustbecompletelydrainedandsealedbeforestoringtoavoidstagnationandreduce
microbiologicalcontamination(potentialbacterialgrowth).
WL500Manual Page59Revision4‐10‐2019
SANITIZINGSPARKLINGTANKONLY
DANGER!ELECTRICALSHOCKHAZARD.
Onlyqualifiedpersonnelwhohavereadandunderstandthisentiremanualshouldattempttoinstall,
orservicethisunit,failuretodosocouldresultindeathorseriousinjury.DONOTplugintoan
electricalsupplyuntilspecificallyinstructed.
WARNING!ALWAYSSANITIZEBEFOREUSE.
Sanitizebeforeusetoeliminateanypotentialmicrobiologicalcontaminates.
MaterialsNeeded:
PersonalProtectiveEquipment.RubberorNitrileSafetyGlovesandProtectiveEyewear
PhillipsScrewdriver.
TemperatureGauge.
WaterPitcherorContainertocollectwaterfromthefaucet
5‐galloncontainerordrainbasin
Sanitizer‐HouseholdBleach(5.25%SodiumHypochlorite)orCitricAcidBasedCleaner
¼”PlasticTubing,atleast4feetinlength,andassorted¼”quickconnectfittings.
TDSMeterandTestStripsformeasuringchlorine.‐Optional
1/8NPTFemaleThreadto¼”CompressionFitting(Usedtoconnecthosetodrainfittings)
1. UnpacktheWaterlogicWL500WaterTreatmentSystemandcheckexteriorfordamage.
WARNING!WL500WATERTREATMENTSYSTEMISHEAVY.
Useproperliftingaidsandhandlingtechniquestoavoidinjury.Useassistanceassingleperson
liftcouldcauseinjury.Alwaysdrainbeforehandlingandtransportingandhandlingtoreducethe
weightoftheunit.
2. RemovetheRetainingScrewthatislocateddirectlyinfrontof
thefaucetnipple.RefertoFigure1.Removingthisscrewwill
allowaccesstotheinsideserviceablecomponents(Filtersand
UVLamp).
3. OpentheFrontHatchCoverbyliftingupandhingingoutward.
FrontHatchCovercanberemovedbycarefullysqueezingPanel
baseandpullingoverHingePins.
WL500Manual Page60Revision4‐10‐2019
WARNING!RELIEVEWATERANDCO
2
PRESSUREBEFOREATTEMPTINGTOSANITIZESPARKLING
TANK.
AccessingSparklingTank
4. RemoveSparklingWaterLevel
SensorWires
5. RemoveSparklingWaterLevelSensorFittingandProbetoaccess
SparklingTank.
6. RemoveFittingfromCO
2
Line
7. AttachWaterInletValve
8. Add1‐2dropsofBleachintotheSparklingTankthroughthe
SparklingWaterLevelSensorline.
9. ConnectDrainWaterlineandfittingtotheSparklingWater
LevelSensorline.
10. Flush3‐5GallonsthroughSparklingTank.There
shouldbenobleachsmellafterflushing.
11. ReconnectSparlingWaterLevelSensor,FittingandWires.
Sparkling Water Level Sensor
Fittin
g
and Probe
Drain Line
Sparkling Water
Level Sensor
CO2 Line
WL500Manual Page61Revision4‐10‐2019
WL500DRAININGINSTRUCTIONS
WARNING!WL500WATERTREATMENTSYSTEMISAHEAVYOBJECT.
Useproperliftingaidsandhandlingtechniquestoavoidinjury.Useassistanceassinglepersonliftcould
causeinjury.Alwaysdrainbeforehandlingtoreduceweight.
DrainingNotes
Thereare3tanksandaboosterpumpcircuitthatmustbedrainedintheWL500WaterTreatment
System.ThecoldstillwatercircuitoftheWL500WaterTreatmentSystemconsistsofa2‐literCold
Tank,a1‐literpre‐chillchamberandaboosterpumpcircuitthatissealedandmustbeventedtodrain.
Theboosterpumpwillhavesomewaterinthecircuitthatmustbepurgedtoremoveit.TheSparkling
Chamberdoesnothaveaventordrainportandmustbedispenseduntilempty(pushingCO
2
gasonly
outofthefaucet)toclearthewaterfromtheSparklingChamber.Itiscriticaltoclearthecoldstill
waterbeforedrainingtheSparklingChambertoensurethepumpdoesnotinjectwaterbackintothe
SparklingChamber.TheHotTankhasadrainportandistheonlytankthatisopentoatmosphere
throughtheventandfaucet.
PriortodrainingtheHotTank,turntheGREENCompressor/HeaterSwitchoff
(O=OFF),anddispense2litersofhotwaterfromthemachine.Ashotwateris
dispensedfromthefaucetoftheunit,colderwaterwillbeintroducedintotheHot
Tank.SincetheGREENCompressor/Heaterswitchisturnedofftheheaterwillnot
energizeandheattheincomingtapwater.Followingthisprecautionprevents
exposingpersonnelandequipment(drains,catchbasin,etc.)toscaldinghotwater.
DisableColdandHotTanks
1. TurnofftheGREENHeater/CompressorSwitchtodisabletheheaterand
Compressor.O=OFF
2. Dispense2litersofwaterthroughtheHotTanktocoolthewatertemperaturein
theHotTankandavoidburns.
WARNING!VERYHOTWATERCANBURNORSCALD.
Hotwatershouldbedispensedcarefullyintoinsulatedcontainertoavoidinjury.
TurnoffWaterSupplyandBleedWaterPressure
3. Isolatetheunitfromfeedwaterbyturningoffthesupply.
4. Dispensecoldstillwatertorelieveanypressurebuiltupinthesystem.
5. Removethewatersupplylinefromtheunit.
6. Installdustcaporplugintowatersupplylinebulkheadfitting.
GREENRED
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WL500Manual Page62Revision4‐10‐2019
DraintheColdStillWaterTanksandCircuit
7. OpenfrontHatchPanelbyunscrewingtheretainingscrewinfrontofthefaucetuntilitisflushwith
thefaucet.SlidefrontHatchPanelupandout.
8. RemovetheUVlightcoverplateandaccesstheUVLampandquartssleeve.
WARNING!ULTRAVIOLETRADIATION.Protectyourskinandeyesagainstultravioletrays.
NeverlookdirectlyatanoperatingUVlight.DisconnectUVLampbeforeremoving.
9. UnplugtheUVLampandremoveUVLamp.
10. RemovertheUVindicatorsensorfromtheQuartzSleeveretainingnut.
11. UnscrewtheQuartzSleeveretainingnutandremoveQuartzSleevetoventthecoldcircuit.
12. RemovetheColdTankdrainlinecapanddrainthe2litersintoacontainer.
13. Removethepre‐chilldrainlinecapanddrainthe1literofwaterfromthepre‐chillchamberandthe
boosterpumpcircuit.
14. Atotalof3litersofcoldstillwaterwilldrainfromtheunit.
DraintheSparklingWaterChamber
15. DispenseallsparklingwateroutoftheSparklingChamberthroughthefaucetoftheWL500Water
TreatmentSystemintothedriptray(holds1.5liters)orothercontaineruntilonlyCO
2
gasis
dispensed.TheSparklingChamberholdsamaximumof1literofwater.
16. Releasethedispensebuttonandlettheboosterpumpcycleontoinjectanyremainingwaterfrom
thestillwaterfeedcircuitandpumpintotheSparklingTankfor30seconds.
17. DispensesparklingwatertoclearanyremainingwaterfromtheSparklingTankthroughthefaucet
untilonlyCO
2
gasiscomingout.
18. TurnofftheREDPowerswitch(O=OFF).Thiswillkillpowertothepump
ensuringthatnowaterisinjectedbackintotheSparklingChamberandshut
offtheallSolenoidValves.CO
2
shouldstopdispensing.
19. TurnofftheCO
2
gassupplyatthebottle(screwshutoffvalveallthewayin).
20. ReleasegaspressureintheSparklingTankbyopening(flippingup)thePressureReliefValve(PRV)
ontopoftheSparklingChambertoventthesystem.Mayremovetopcovertoaccess.
21. RemembertoclosethePressureReliefValveonceallpressureisrelieved.
22. RemovetheCO
2
supplylinefromtheunit.
23. InstalldustcaporplugCO
2
gasinletbulkheadfitting.
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WL500Manual Page63Revision4‐10‐2019
DraintheHotWaterTank
24. RemovetheHotTankdraincapfromtherearoftheunit.
25. Drain1.6litersofhotwaterintosuitablecontainer.
ReassembletheUnit
26. Reinstallalldraincaps.
27. ReinstalltheQuartzSleeve.
28. ReinstalltheQuartzSleeveRetainingCapfirmly.DonotovertightenO‐ringseal.
29. ReinstalltheUVLamp.BecarefulnottotouchUVLampsurfaceasoilsfromyourhandscancause
darkspotsandimpacttheperformanceofthesystem.Alwayswipeofflampwithalcoholwipeor
equivalentifneeded.Ensurelampwiresarenotcrossedandneverforcelampintothesleeveto
avoiddamage.
30. ReconnectUVLamp.
31. ReinstalltheUVsensorintotheRetainingCap.
32. ReinstalltopcoverandtheUVLampcoverplate.
33. EnsurethefrontdisplayPCBribbonconnectorsaresecurelyattachedandcompletelyseatedto
avoidproblems.
34. ClosefrontHatchPanelandtightenthelockingscrewtosecure.
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