Wassermann Polyquick Manual de usuario

Polymerisation Unit

Polyquick

USER MANUAL

Dear customer,

Thank you for choosing a product from the Wassermann range Wassermann Dental-

Maschinen incorporates the highest standards of quality and the latest technology

In order to enjoy maximum performance and years of trouble-free operation, please read

this service manual carefully before you connect this device and start work, and operate

the device according to the recommended guidelines The operation safety and the

functionality of this device can only be guaranteed if you follow both the general safety

guidelines and the applying laws to prevent accidents as well as the precautions given in

this user manual We are not liable for any damages which occur due to inappropriate

usage or faulty operation of this device

Make sure that anyone using this device has read and understood this user

manual

Keep this user manual in a safe place where it can be referred to as required at

any time

The unit complies with the relevant EU guidelines

The unit is subject to the EU guidelines 2012/19/EU (WEEE Directive)

Company address:

Wassermann Dental-Maschinen GmbH

Rudorffweg 15-17

21031 Hamburg, Germany

Phone : +49 (0)40 730 926 -20/ -24 Fax : +49 (0)40 730 37 24

export@wassermann-dental com

www wassermann hamburg

Erstellt: 10 07 17/ msc Version: 2 Auftrag: 170999 ab #118033

Contents
Features 4
Safety symbols used in this manual 4
Safety guidelines 5
Responsibility for operation or damage 6
Application 6
Before Starting 6
1 Transport 6
2 Installation 7
3 Storage 7
Installation/ Start-up 8
1 Setting the Correct Pressure 8
Operation 9
1 General Operating Instructions 9
2 Conversion table °C - °F 9
3 Filling and Switching On 11
4 Programming 11
5 Operation: 12
5 1 Automatic Operation: 12
5 2 Manual Operation: 13
6 Draining the Water 14
Troubleshooting 14
Care and Maintenance 15
1 Cleaning 15
2 Maintenance 15
3 Repairs 15
4 Spare Parts 16
5 Service Hotline 0049 (0)40 730 926 -20/ -24 16
6 Scope of Delivery/ Accessories 16
7 Warranty 16
Technical Data 17
Disposing of the Unit 18
1 Information on Disposal for Countries within the EU 18
EU Declaration of Conformity 19

1 Features

Depending on your requirements, you can set the polymerisation time manually to the

maximum or automatically to a shorter period All functions are available in both cases

The polymerisation time is adjustable up to 59 hours and 40 minutes The maximum

pressure is 6 bar, and this is maintained by a non-return valve The required

polymerisation temperature can be set in 5 stages up to 95°C The heater cuts off

automatically when the set temperature is reached, so overheating is not possible The

unit has a dry-run safety device, which prevents it overheating, and a door safety switch,

which releases the compressed air only when the door is fully closed

•even polymerisation of up to 3 flasks in the flask holder or 2 cast resin flasks or

bottom feed mount and/or 6 settings

•fast emptying of hot water using compressed air and needle valve

•manual or timer-controlled operation according to requirements

•overpressure valve to protect against operational failures (7 bar)

•energy-saving holder thermal insulation

•durable, robust metal housing, plastic-powder-coated

•easy to use, very low maintenance

2 Safety symbols used in this manual

Warnin !

This is a warning of risk situations and dangers

Failure to observe this warning could be life-threatening These warnings has to

be observed

Information!

This symbol draws your attention to specific features that has to be observed

3 Safety uidelines

Configuring and operating this equipment requires precise knowledge and observance

of the instructions in this user manual The equipment is designed only for its intended

application

WARNING:

Servicing and repairs should be carried out only by authorised specialists

Disconnect the power plug before starting any maintenance work

Make sure that the equipment is connected to the correct power source

The safety valve on the pressure vessel opens automatically if the operating

pressure exceeds 7 bar

The pressure is switched on only after the door is fully closed, thanks to a safety

contact and an orange monitor light

Dry-run protection switches off at 112°C (brown knob, left side of unit)

Warnin : Scalding risk with hot polymerisation

Open the lid slowly!

4 Responsibility for operation or dama e

The responsibility for operating the device lies exclusively with the owner or user if said

device is incorrectly serviced, maintained or altered by persons not employed by an

authorised dealer or if the device is used in a manner contrary to its specified purpose

The unit has to be maintained and operated in accordance with this user manual

Wassermann Dental-Maschinen GmbH is not responsible for damage arising from the

nonobservance of these instructions

Warranty and responsibility provisions contained in the sales and supply conditions of

Wassermann Dental-Maschinen GmbH are not extended by these instructions

5 Application

The Polyquick is a pressure polymerisation unit for the hot and cold polymerisation of

plastics

It can be set to a maximum temperature of 95°C and a maximum polymerisation pressure

of 6 bar For automatic operation, you can select a polymerisation time between 2 minutes

and 59 hours 40 minutes; in manual mode, the polymerisation time is the maximum time

Only use the device for this type of application

6 Before Startin

6.1 Transport

Before transporting the unit, ensure that it has been unplugged from the power socket

Make sure that it is packed correctly in order to avoid accidental damage

Be sure to check for any transport damage when unpacking the goods Note down

any damage if found

6.2 Installation

Open the box, remove the packing materials, and carefully lift out the device and

accessories Check the included accessories

The device has to stand horizontally on a steady and even surface

Install the device in a place where it will not block the working area and the

functionality (take the dimensions into account)

Do not install the unit outdoors or in places without proper ventilation

Before start-up, be sure the device reaches room temperature

6.3 Stora e

The unit location is very important when it comes to workplace safety, even if it is only to

be set up there for a short period The room should be dry, well ventilated and vibration-

free An even temperature and wooden supports also help The unit should not be stored

or set up outdoors If the unit is to be stored for an extended period, protect it from

moisture and dust

7 Installation/ Start-up

Important!

Never operate the unit without water as the heater climbs immediately to 50°C

as soon as the power comes on

Before starting the unit, connect up the following:

•Connect up a compressed-air supply of at least 3.5 bar If using a long hose, make

sure its ID is at least 6 mm Provide each compressed-air hose with a maintenance

unit and use a regulator to set the pressure to a constant level

Finally, insert the power plug into the socket, making sure that the mains and the unit

operate on the same voltage

7.1 Settin the Correct Pressure

Before filling the container, you should remove the accessory and set the correct

polymerisation pressure To do so:

1 Turn on the main switch (green rocker switch)

2 Close the cover and check the door contact (6) control light is on

3 Turn off the heater switch (1); the red LED in the switch will go out

4 Switch on the pressure (2) and the Start/Stop switch (10) containing the red LED

The pressure is preset to 6 bar at the factory.

5 If the pressure is too low (min. 3.5 bar), increase it using the black control at the

rear of the unit (max 6 bar) You have to pull the control out to change it and then

push it in again

6 If the pressure is too hi h, turn off pressure switch (2) and let the pressure reduce

The pressure regulator at the rear of the unit must be turned several times in the

“minus“ direction Then, put the chamber under pressure The desired pressure,

(max. 6 bar), is set by turning the regulator in the “plus“ direction

7 Use the Start/Stop switch (10) to turn the unit off

8 Operation

8.1 General Operatin Instructions

All instructions for using the unit, whether in verbal or written form, are based on our own

experience and experimentation and can only be regarded as guidelines

8.2 Conversion table °C - °F

= (TF − 32) / 1,8

100 °C = 212 °F

95 °C = 203 °F

90 °C = 194 °F

85 °C = 185 °F

80 °C = 176 °F

75 °C = 167 °F

70 °C = 158 °F

65 °C = 149 °F

60 °C = 140 °F

Factory settings:

Heating 50°C

Time 10 min

Pressure 6 bar

Turnin on the main switch sets the pre-pro rammed heater temperature to 50°C.

This temperature is independent of any previously set temperature. When the set

temperature button (8) is pressed, the heater temperature is overridden and the unit

increases to the last set temperature.

Before startin the timer, allow a warm-up period of about 30 minutes.

Heater On / Off 1

Pressure On / Off 2

Time 3

Temperature 4

Heater monitor 5

Door safety control 6

7 Di ital display

8 Set / Plus

9 Default / Minus

10 Start / Stop

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