WABECO F1200 high speed Manual de usuario
Operating instructions
Milling machines
CNC milling machines
with dovetail guides
F1200 F1200 hs F1210 F1210 hs
F1200-C F1200-C hs F1210-C F1210-C hs
CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs
2
Please read before putting into operation for the rst time!
Every person that operates the machine, maintains or repairs it, must have read the operating in-
structions, and in particular, the safety notes prior to putting the machine into operation. Please
store these documents for subsequent use.
Original version in German/translation in English
Status at 06/2018
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine
has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help your to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to observe
them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints, wha-
tever their nature, should be communicated immediately. Subsequent claims cannot be recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
The transportation and protective packaging is made of the following materials:
■ Corrugatedcard
■ PolystyrenewithoutFreon
■ Polyethylenefoil
■ Timberassingle-usepallet(untreated)
■ Europallet(multipleusepackaging)
Ifyounolongerneedtheitems,oryoudonotwanttoreusethem,disposeoftheseitemsattheofcially
recognised recycling points.
The machine is manufactured in such a way that 98% of the used materials that can be recycled, for
example, steel, cast iron, aluminum and only 2% are chemical materials, e.g. cable sleeves of electrical
cables,PCBs.
Ifyouhaveanydifcultiesindisposingofthesepartsproperly,wewouldbehappytohelp:withprior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
Disposing of the machine
wabeco-rs.de
WalterBlombachGmbH
42899 Remscheid
AmBlaffertsberg13
Germany
Phone+492191597-0
Fax +492191597-42
E-Mail [email protected]
3
Index
Declaration of conformity 8
F1200 - F1200 hs - F1210 - F1210 hs
Declaration of conformity 9
F1200-C - F1200-C hs - F1210-C - F1210-C hs
Declaration of conformity 10
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
1. Important safety notes 11
1.1 Intended use 11
1.2 Improper and incorrect use 11
1.3 Modicationstothemachine 11
1.4 Safety regulations for proper use 11
1.5 Safetyfeatures 14
1.5.1 Forallmillingmachines 14
1.5.2 FormillingmachinesfortheinstallationofaCNCcontrollerand 14
forCNCmillingmachines
1.5.3 ForCNCmillingmachines 14
1.6 Explanationsofthesymbols 15
2. Delivery and set up 15
2.1 Transporting the machine 16
3. Putting into operation 17
3.1 Forallmillingmachines 17
3.2 ForallCNCmillingmachines 17
3.2.1 Settingupandconnectingthecontrolcomputer 17
4. Specications regarding the machine 18
4.1 Identicationofthemodel 18
4.2 F1200 - F1200 hs 18
4.2 1 Declaration of noise levels 18
4.2.2 Technical data 19
4.2.3 DimensionsofF1200(1.4kW) 20
4.2.4 Dimensions of F1200 hs (2.0 kW) 21
4.3 F1200-C-F1200-Chs 22
4.3.1 Declarationofnoiselevels 22
4.3.2 Technicaldata 23
4.3.3 DimensionsofF1200-C(1.4kW) 24
4.3.4 DimensionsofF1200hs(2.0kW) 25
4.4 CC-F1200 - CC-F1200 hs 26
4.4.1 Declaration of noise levels 26
4.4.2 Technicaldata 27
4.4.3 DimensionsCC-F1200(1.4kW) 28
4.4.4 Dimensions CC-F1200 hs (2.0 kW) 29
4
Index
4.5 F1210-F1210hs 30
4.5.1 Declarationofnoiselevels 30
4.5.2 Technicaldata 31
4.5.3 DimensionsofF1210(1.4kW) 32
4.5.4 DimensionsofF1210hs(2.0kW) 33
4.6 F1210-C-F1210-Chs 34
4.6.1 Declarationofnoiselevels 34
4.6.2 Technicaldata 35
4.6.3 DimensionsofF1210-C(1.4kW) 36
4.6.4 DimensionsofF1210-Chs(2.0kW) 37
4.7 CC-F1210-CC-F1210hs 38
4.7.1 Declarationofnoiselevels 38
4.7.2 Technicaldata 39
4.7.3 DimensionsofCC-F1210(1.4kW) 40
4.7.4 DimensionsofCC-F1210hs(2.0kW) 41
4.8 Revolution setting 42
4.9 Electricalequipment1.4kWmotor 43
4.10 Electricalequipment2.0kWmotor 43
5. Achieving optimum results 43
and avoiding incorrect usage
6. Installation and removal of collets 45
6.1 Installation 45
6.2 Removal 45
7. Fitting and removing the tools 46
8. Swiveling the milling head 48
9. Drill stroke - depth stop 49
10. Feed motions of the X-, Y- and Z-axes 50
11. Adjustment of the spindle nuts with trapezoidal thread spindle 52
11.1 X-andY-axes 52
11.2 Z-axis 53
12. Adjustment of the dovetail guides 54
13. Maintenance 55
14. Lubrication of the machine 55
15. Operational faults and the elimination of such 57
16. Control elements 60
16.1 Milling machines F1200 - F1210 (1.4 kW) 60
16.2 Milling machines F1200 hs - F1210 hs (2.0 kW) 61
16.3 MillingmachinesF1200-C-F1210-C(1.4kW) 62
16.4 MillingmachinesF1200-Chs-F1210-Chs(2.0kW) 63
5
Index
16.5 CNCmillingmachinesCC-F1200-CC-F1210(1.4kW) 64
16.5.1 SwitchcoveronCNCmachinecontrolpanel 65
16.6 CNCmillingmachinesCC-F1200-CC-F1210(2.0kW) 66
16.6.1 SwitchcoveronCNCmachinecontrolpanel 67
17. Drawings and legends 68
17.1 Protectivehood 68
17.2 Electronichoodwith1.4kWmotor 70
17.2.1 F1200-F1210-F1200-C-F1210-C 70
17.2.2 CC-F1200-CC-F1210 72
17.3 Millingmachineheadwith1.4kWmotor 74
17.4 Millingmachineheadwith2.0kWmotor 76
17.5 Z-columnwithverticalslidewithtrapezoidalthreadspindle 80
17.6 SpindleZ-axiswithtrapezoidalthreadspindle 82
17.6.1 F1200-F1200hs-F1210-F1210hs 82
17.6.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 84
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.7 LateraldriveforZ-axiswithtrapezoidalthreadspindle 86
17.8 Cross-slidesupportwithtrapezoidalthreadspindle 88
17.9 SpindleX-axiswithtrapezoidalthreadspindle 90
17.9.1 F1200-F1200hs-F1210-F1210hs 90
17.9.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 92
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.10 SpindleY-axiswithtrapezoidalthreadspindle 94
17.10.1 F1200-F1200hs-F1210-F1210hs 94
17.10.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 96
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.11 Z-columnwithverticalslidewithballscrew 98
17.12 SpindleZ-axiswithballscrew 100
17.12.1 F1200-F1200hs-F1210-F1210hs 100
17.12.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 102
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.13 LateraldriveforZ-axiswithballscrew 104
17.14 Cross-slidesupportwithballscrew 106
17.15 SpindleX-axiswithballscrew 108
17.15.1 F1200-F1200hs-F1210-F1210hs 108
17.15.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 110
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.16 SpindleY-axiswithballscrew 112
17.16.1 F1200-F1200hs-F1210-F1210hs 112
17.16.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 114
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
6
Index
17.17 LimitswitchforX-axis 116
17.17.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 116
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.18 LimitswitchforY-axis 116
17.18.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 116
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.19 LimitswitchforZ-axis 117
17.19.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 117
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.20 Machinecontrolpanelfor1.4kWmotor 118
17.21 Machinecontrolpanelfor2.0kWmotor 122
17.22 Supportarmformachinecontrolpanel 126
17.23 Industrialmonitorandmembranekeyboard 128
17.23.1 Industrialmonitorandmembranekeyboardfor1.4kWmotor 130
17.23.2 Industrialmonitorandmembranekeyboardfor2.0kWmotor 132
17.24 Supportarmformachinecontrolpanelwithindustrialmonitorand 134
membrane keyboard
18. Circuit diagram 135
18.1 for1.4kWmotor 135
18.2 for1.4kWmotorandmachinesafetycabin 136
18.3 Industrialmonitorandmembranekeyboardfor1.4kWmotor 137
18.4 for2.0kWmotor 138
18.5 for2.0kWmotorandmachinesafetycabin 139
18.6 Industrial monitor and membrane keyboard for 2.0 kW 140
18.7 Steppermotorwithlimitswitch 141
18.8 NC-rotarytable 141
18.9 Legendforcircuitdiagrams 142
19. Coolant unit (optional) 143
19.1 Settingupthecoolantunit 143
19.2 Mountingofthecoolantunittothe 143
machine base cabinet (optional)
19.3 Mountingofthecoolantreturnplate(optional) 144
19.4 Safetyregulationsforthehandlingofcoolinglubricant 145
19.5 Fillingthecoolantunit 145
19.6 OperatingthecoolantunitwithoutCNCcontroller 146
19.7 OperatingthecoolantunitwithCNCcontroller 146
19.8 Positioningthesegmentedcoolanthose 147
19.9 Controllingtheowofcoolantusingthecoolantshut-offvalve 147
19.10 Drawing and legend 148
7
Index
20. Machine safety cabin (optional) 149
20.1 Setting up the machine safety cabin 149
20.2 Mounting of the machine safety cabin to the 149
machine base cabinet (optional)
20.3 Safetyregulationsforthehandlingofcoolinglubricant 150
20.4 Fillingthecoolantunitintegratedinthemachinesafetycabin 150
20.5 OperatingthecoolantunitwithCNCcontroller 150
20.6 Positioningthesegmentedcoolanthose 150
20.7 Controllingtheowofcoolantusingthecoolantshut-offvalve 150
20.8 Drawingandlegend 151
21. Mounting bracket (optional) 152
21.1 Mountingthemountingbrackettothemillingmachine 152
21.2 Insertingthedriveintothemountingbracket 153
21.3 Drawingandlegend 153
22. NC-rotary table (optional) 154
22.1 ClampingofworkpiecesontheNC-rotarytable 154
22.2 Swivelingthewormshaftinandout 154
22.3 SettingtheaxialplayoftheNC-rotarytable 155
22.4 RemovingtheNCdriveunit 156
22.5 Settingtheaxialplayofthewormshaft 157
22.6 Settingtheaxialplayoftheeccentrictappet 157
22.7 Drawingandlegend 158
8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161 Telephone:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal boring and milling machine
Type:
F1200 - F1200 hs
F1210 - F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
9
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161 Telephone:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
CNC milling machine
Type:
F1200-C - F1200-C hs
F1210-C - F1210-C hs
iin the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
10
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161 Telephone:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
CNC milling machine
Type:
CC-F1200 - CC-F1200 hs
CC-F1210 - CC-F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneiderr
Otros manuales para F1200 high speed
2
Este manual sirve para los siguientes modelos
11
Tabla de contenidos
Otros manuales de Herramientas eléctricas de WABECO
