WABCO SMARTBOARD Manual de usuario
SmartBoard
System Description
SmartBoard
System Description
Edition 3
This publication is not subject to any update service.
You will find the latest version in INFORM
www.wabco-auto.com
© 2010
The right of amendment is reserved.
Version 2/06.2010(en)
815 020 136 3
SmartBoard Table of Contents
4
1Important instructions and safety instructions 6
1.1 Measures for avoiding electro-static charge and uncontrolled discharging (ESD) 7
2Introduction 8
2.1 SmartBoard for ADR (GGVS) vehicles 9
3System Description 10
3.1 System configuration 10
3.2 System prerequisites 11
4Operation and Functions 14
4.1 Switching On / Off 14
4.2 Key assignment 15
4.3 Menu Structure 15
4.4 Functions 17
4.4.1 Odometer Status 17
4.4.2 Immobilizer 18
4.4.3 Brake lining wear indication (BVA) 20
4.4.4 Axle load indication 20
4.4.5 Tyre-pressure monitoring 21
4.4.6 Information 21
4.4.7 Air suspension 22
4.4.8 Relaxation function 25
4.4.9 Brake release function 26
4.4.10 Road Finisher Brake 26
4.4.11 Vehicle inclination 27
4.4.12 GIO function 27
4.4.13 Language 28
4.4.14 Tools 29
4.5 Output of messages 37
4.6 Extended settings 39
4.6.1 Start Screen (Splash Image) 39
4.6.2 Configuration of the main menu 39
5Assembly and installation 40
5.1 Cabling Instructions 40
5.2 Start-up 42
6Diagnosis 43
6.1 Diagnostic Connection 43
6.2 Hardware 44
6.3 Diagnostic Software 44
6.4 Diagnostic Software “SmartBoard” 45
6.4.1 Parameter setting 45
Table of Contents
SmartBoard
5
6.4.2 Updating the internal operating software of the SmartBoard 46
6.4.3 Download of the "Splash Image" 46
6.4.4 SmartBoard system plate 46
7Workshop instructions 47
7.1 Pin assignment 47
7.2 EBS parameters 47
7.3 "Battery almost empty" indication 48
7.4 Replacing the battery 48
7.5 Care and Cleaning 48
7.6 Electronic media durability 49
8Annex 50
8.1 Diagnostic messages 50
8.2 Technical data 53
8.3 Circuit diagrams 54
8.4 Drilling template 56
1 SmartBoard
Important instructions and safety instructions
6
1 Important instructions and safety instructions
This publication is meant for commercial vehicle workshop personnel with knowl-
edge of automotive electronics.
The document provides all the information required to install and set-up the Smart-
Board.
Carefully read all safety instructions in this document before you start performing
diagnostics or you replace and set-up a device or other similar activities.
These safety instructions must be observed to avoid personal injury or material
loss.
WABCO only guarantees the safety, reliability and performance of its products and
systems if all instructions, notes and safety instructions in this document are ob-
served.
Before you perform any work on the vehicle (repair, replacing parts, diagnos-
tics etc.), you must ensure the following:
Only trained and qualified technicians are to perform any work on the vehicle.
Make sure to follow the specifications and instructions of the vehicle manufacturer.
Always comply with the company and national accident prevention guidelines and
Health and Safety regulations.
Wear suitable protective clothing when necessary.
The workplace has to be dry, as well as sufficiently lit and ventilated.
CAUTION
Danger of injury due to vehicle rolling!
Danger of injury by actuating the brake while work is being performed on the vehi-
cle.
– Make sure that the transmission is in neutral and the hand brake has been
pulled.
– Secure the vehicle against rolling with chocks.
– Attach a clearly marked note on the steering wheel saying that work is being
performed on the vehicle and that the brake must not be touched.
A short introduction to operating the SmartBoard is called "SmartBoard Operating
Instructions" and is available under WABCO number 815 xx0 138 3.
SmartBoard Operating Instructions
Open the WABCO website www.wabco-auto.com.
Click on Product Catalogue INFORM => Index.
Enter SmartBoard into the search field.
Click the Start button.
SmartBoard 1
Important instructions and safety instructions
7
1.1 Measures for avoiding electro-static charge and uncontrolled discharging (ESD)
Note during construction and building the vehicle:
– Prevent potential differences between components (e. g. axles) and the vehicle
frame (Chassis).
Make sure that the resistance between metallic parts of the components to the
vehicle frame is lower than 10 Ohm (< 10 Ohm). Connect moving or insulated
vehicle parts such as axles electrically conductive with the frame.
– Prevent potential differences between the towing vehicle and the trailer.
Make sure that an electrically conductive connection is made via the coupling
(king pin, fifth wheel, claws with pins), even with no cable connection.
– Use electrically conductive bolted connections when fastening the ECUs to the
vehicle frame.
– Use only cable conforming to WABCO specifications or WABCO original cable.
– Run the cable in metallic casing if at all possible (e. g. inside the U-beam) or
behind metallic and grounded protective plating, to minimize the influence of
electro-magnetic fields.
– Avoid the use of plastic materials if they can cause electrostatic charging.
Note during repair and welding work on the vehicle:
– Disconnect the battery - if installed in the vehicle.
– Disconnect cable connections to devices and components and protect the plug-
ins and connections from contamination and humidity.
– Always connect the grounding electrode directly with the metal next to the weld-
ing position when welding, to prevent magnetic fields and current flow via the
cable or components.
Make sure that current is well conducted by removing paint or rust.
– Prevent heat influences on devices and cabling when welding.
2 SmartBoard
Introduction
8
2 Introduction
Monitoring a wide range of trailer functions is important when trying to improve the
performance of haulage companies operations and reducing the costs of the vehi-
cle fleet.
By integrating a number of control and indicator devices in a single, easy-to-handle
multifunctional system, the SmartBoard helps to make trailer vehicles safer and
more effective.
fig. 2-1: SmartBoard
The SmartBoard combines the following functions:
• Display of distance driven (operates without power supply from the towing vehi-
cle)
• Immobilizer operation
• Brake lining wear indicator (in connection with WABCO BVA)
• Current axle load indicator
• Tyre pressure indicator (in connection with WABCO IVTM)
• Display of diagnostics and system messages
• Information on the operation of the electronic air suspension (in connection with
Trailer EBS E)
• Information on the operation of the lifting axle(s)
• Operating the relaxation function
• Operating the brake release function
• Operating the road finisher brake
• Indication of the vehicle inclination
• Operation of the freely configurable GIO functions
• Display of selected operating data (ODR) and the measured values of the brak-
ing system
It therefore serves as a universal information and control system for implementing
efficient trailer vehicle operation.
A SmartBoard can be used to replace the following separate display and control
units:
• Odometer Status
• Brake lining indicator
• Lifting axle and traction help switch
• Axle load indication
• ECAS control box and/or unit
• Relaxation function
• Brake release function
• Road Finisher Brake
SmartBoard 2
Introduction
9
The SmartBoard is designed to be mounted on the outside of the vehicle frame
with a connection to Trailer EBS D or E.
2.1 SmartBoard for ADR (GGVS) vehicles
WABCO have developed a new SmartBoard version that allows trailers that carry
dangerous goods to take advantage of SmartBoard functions. A SmartBoard suit-
able for GGVS vehicles is available under the product number 446 192 111 0.
Operation of the SmartBoard is identical to the standard version. Some functions
are restricted, however, due to the operation without a battery:
• No date and time function is available. For this reason it is not possible to store
messages.
• The odometer reading of the Trailer EBS is displayed. The internal odometer is
without function.
• Information is displayed when the trailer is supplied with power.
SmartBoard
446 192 110 0
SmartBoard for ADR vehicles
446 192 111 0
Table: 2-1: SmartBoard versions
The fitting dimensions and cable connections are unchanged. The SmartBoard is
installed in compliance with the approval certificate TUEH - TB 2007 - 132.00. The
certificate can be obtained from the product catalogue INFORM on the Internet at
www.wabco-auto.com by entering the product number or the index words “Smart-
Board“ or “certificate“.
3
SmartBoard
System Description
10
3 System Description
3.1 System configuration
As standard, the SmartBoard is operated in combination with Trailer EBS and dis-
plays the data transmitted by Trailer EBS.
The SmartBoard is connected to Trailer EBS. The tyre pressure monitoring system
IVTM and the BVA (brake lining wear indicator) are connected to Trailer EBS and
so transmit their data to the SmartBoard via the Trailer EBS.
The odometer obtains information from the Trailer EBS. In order to operate the
SmartBoard's internal odometer independently of the Trailer EBS D function (and
also without an ABS plug connection to the towing vehicle), the SmartBoard must
be connected directly to the wheel sensor via the Y-cable. This is not required if
there is a connection to Trailer EBS E: the wheel sensor signal is transmitted to the
SmartBoard even when not supplied with power from the towing vehicle.
Control of the air suspension functions (e. g. lifting and lowering the lifting axle or
the chassis/vehicle body) requires the Trailer EBS E to be configured accordingly.
fig. 3-1: System configuration in combination with Trailer EBS D
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