Vulcan-Hart GH Manual de usuario
INSTALLATION &
OPERATION MANUAL
GH SERIES
HEAVY DUTY GAS RANGES
MODELS
GH30 ML-52141
GH30C ML-53146
GH30S ML-52156
GH45 ML-52142
GH45C ML-52147
GH45S ML-52157
GH6 ML-126402
GH6C ML-126403
GH6S ML-126405
GH60 ML-52144
GH60C ML-52149
GH60S ML-52159
GH60T ML-52171
GH60TC ML-52190
GH60TS ML-52168
GH72 ML-52145
GH72C ML-52150
GH72S ML-52160
GH72/45 ML-52176
GH72/45C ML-52185
GH72/45S ML-52167
MODEL GH6C
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
P.O. BOX 696, LOUISVILLE, KY 40201-0696
TEL. (502) 778-2791
FORM 35634 (2-05)
GH60/45 ML-52174
GH60/45C ML-52184
GH60/45S ML-52165
GH60T45 ML-52186
GH60T45C ML-52191
GH60T45S ML-52169
GHX45 ML-52217
GHX60 ML-52218
GHX60T ML-52223
GHX72 ML-52219
– 2 –
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS
EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND
ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE
EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED
FROM THE LOCAL GAS SUPPLIER.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN
UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL
GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS
EQUIPMENT.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO
OPERATE THIS DEVICE.
– 3 –
CONFIGURATIONS OF GH SERIES HEAVY-DUTY RANGES WITH
STANDARD OVENS, CONVECTION OVENS AND STORAGE BASES
CONFIGURATIONS OF GH SERIES HEAVY-DUTY EXPANDO RANGES
WITH STORAGE BASE
FULL BODY
34" (864) WIDE
STORAGE BASE
FULL BODY
34" (864) WIDE
OVEN BASE
FULL BODY
18" (457) WIDE
STORAGE BASE
– 4 –
Installation, Operation and Care Of
MODEL GH SERIES HEAVY-DUTY GAS RANGES
SAVE THESE INSTRUCTIONS
GENERAL
Vulcan ranges and ovens are produced with quality workmanship and material. Proper installation,
usage and maintenance of your range will result in many years of satisfactory performance.
The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the
instructions provided.
INSTALLATION
UNPACKING
This range was inspected before leaving the factory. The transportation company assumes full
responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check
for possible shipping damage. If the range is found to be damaged, save the packaging material and
contact the carrier within 15 days of delivery.
Carefully unpack range(s) and place in the approximate installation position, whether as a battery or
single stand-alone range. Remove all shipping wire and wood blocking. Remove parts (packed in a
cardboard box) from oven cavity, or cabinet body or on top of modular range(s).
Before installing, check the electrical service (Convection Oven Models only) and type of gas supply
(natural or propane) to make sure they agree with the specifications on the rating plate located on the
lower left-hand corner of the front frame behind the bellcrank. If the supply and equipment
requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart
immediately.
LOCATION
CAUTION: The equipment area must be kept free and clear of combustible substances.
The following ranges, when installed, must have a minimum clearance from combustible construction
of 6" (152 mm) at the sides and 6" (152 mm) at the rear. Clearance from noncombustible construction
can be 0" (0 mm) at the sides and rear:
GH30
GH30C
GH30S
GH45
GH45C
GH45S
GH6
GH6C
GH6S
GH60
GH60C
GH60S
GH60T
GH60TC
GH60TS
GH72
GH72C
GH72S
GH72/45
GH72/45C
GH72/45S
GH60/45
GH60/45C
GH60/45S
GH60T45
GH60T45C
GH60T45S
GHX45
GHX60
GHX60T
GHX72
– 5 –
Snorkel®Ranges must not be included in back-to-back setups.
The installation location must allow adequate clearances for servicing and proper operation. A minimum
front clearance of 35" (889 mm) is required.
The range(s) must be installed so that the flow of combustion and ventilation air will not be obstructed.
Adequate clearance for air openings into the combustion chamber(s) must be provided. Make sure
there is an adequate supply of air in the room to allow for combustion of the gas at the burners.
INSTALLATION CODES AND STANDARDS
Your Vulcan range(s) must be installed in accordance with:
In the United States:
1. State and local codes.
2. National Fuel Gas Code, ANSI-Z223.1 (latest edition), Copies may be obtained from the American
Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.
3. National Electrical Code ANSI/NFPA-70 (latest edition). Copies available from the National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
In Canada:
1. Local codes.
2. CSA B149.1 Natural Gas and Propane Installation Code.
3. CSA C22.1 Canadian Electrical Code.
The above are available from the Canadian Standard Association, 5060 Spectrum Way, Suite 100,
Mississauga, Ontario, Canada L4W 5N6.
ASSEMBLY
Ranges Mounted on Casters
Ranges mounted on casters must use a flexible connector (not supplied
by Vulcan) that complies with the Standard for Connectors for Movable
Gas Appliances, ANSI Z21.69 • CSA 6.16 and a quick-disconnect
device that complies with the Standard for Quick-Disconnect Devices
for Use With Gas Fuel, ANSI-Z21.41 • CSA 6.9. In addition, adequate
means must be provided to limit movement of the appliance without
depending on the connector and the quick-disconnect device or its
associated piping to limit appliance movement. Attach the restraining
device at the rear of the range as shown in Fig. 1.
If disconnection of the restraint is necessary, turn off the gas supply before disconnection. Reconnect
this restraint prior to turning the gas supply on and returning the range to its installation position.
Separate instructions for installing casters to the range are included with the casters.
Fig. 1
– 6 –
Bumper Bars
CAUTION: Failure to install bumper bars may cause
motor damage and will void the warranty.
Remove existing #10 screws. Position bumper bars as
shown in Fig. 2. Replace #10 screws and secure
bumper bars.
Battery Installation
If you are installing a new battery range to an existing field appliance manufactured before January
1998, the union on the existing field appliance must be checked against the union being used on the
new range. The union manufacturer's name around the face surface of the union nut must match. If the
new range has been shipped using a Ward union and the old appliance has something different — i.e.,
Stockham — it must be replaced with a Ward union (Fig. 3). Failure to replace this union could result
in a gas leak.
If a Ward union is needed for installation, it must be ordered through the Vulcan-Hart Parts Depot (Part
No. FP-088-89).
Fig. 3
Questions or concerns regarding the above installation procedures may be addressed by calling a
Vulcan-Hart Service Agency. (refer to our website, www.vulcanhart.com for a complete listing of
Authorized Service and Parts depots).
Proceed with the battery installation as follows:
1. Move next range into position and level as explained in LEVELING. Engage union nut on
manifold pipe with male fitting on next range and draw up union nut hand-tight. Be sure
ranges butt both front and rear. If manifolds do not line up, then ranges are not level. Do not
adjust manifold brackets to make manifolds line up, except in extreme cases, because this
will cause gas valves not to line up perfectly with manifold cover holes. Bolt top frames
together, using 10-24 x 1/2" (12.7 mm) bolts (packed in plastic bag in range oven).
Fig. 2
– 7 –
2. Continue leveling, connecting manifold pipe and
bolting top frames of ranges together until all ranges
in the battery are connected, and then tighten
manifold unions gas-tight. Use wrench to keep
section of union assembled to pipe from rotating.
Failure to do this may result in misalignment of valve
stems.
3. Unpack high shelves or backguards and remove
backsplashes.
4. Place high shelf or backguard in position (see
ASSEMBLY — RISER, BACKGUARD AND HIGH
SHELF in this manual).
5. Replace back tops and backsplashes.
6. If front plates do not line up perfectly, adjust by
means of bolts under front plate. Similar front
adjustment is provided for the one-piece cast-iron
griddle (Model GH60) (Fig. 4).
Fig. 4
Fig. 5
Riser, Backguard and High Shelf
Remove the shipping brackets on the corner of the range where a high shelf support casting is to be
bolted. It is not necessary to remove either shipping bracket on ranges equipped with a backguard as
the brackets will be used for support when remounting the rear top plate and backguard backsplash.
1. Carefully unpack riser, backguard or high shelf with the back down, on floor in front of range.
Remove backsplash panel from riser, backguard or high shelf.
2. Remove top castings, back top and shipping brackets from the range. Identify top casting(s) so
they are replaced in the same positions on the same range as when received from the factory.
When assembling a riser, backguard or high shelf to batteried equipment, remove only the extreme right
and left shipping brackets of setup section requiring mounting (Fig. 5).
– 8 –
While lowering support channels into openings, be sure that the lower angle flange of the riser,
backguard or high shelf is positioned outside the flue back (Fig. 8).
Fig. 9 Fig. 10
Fig. 8
Once the backguard is setting in place on the range, install the left and right end caps. End caps simply
slide on, in between the splasher and the backguard. There is a tab on the cap that can be pulled out
or pushed in (with a screwdriver) to adjust cap for tightness. Two caps are packaged with each
backguard in a separate plastic bag. Be sure to look for caps in the backguard box. See Figs. 9, 10,
11 and 12.
3. Carefully lift riser, backguard or high shelf over range (Fig. 6).
4. Carefully guide support channels into the two openings provided at the rear of the range (Fig. 7).
Fig. 6 Fig. 7
– 9 –
Fig. 11
Fig. 12
5.
Replace back tops and top castings onto range (Fig. 12). Shipping brackets removed in Step 2
are no longer required and may be discarded.
6. Replace riser, backguard or high shelf backsplash panel. Mounting is now complete.
Thermostatically Controlled Griddle Installation
Set metal brick supports and bricks in place.
1. Center Support (1) — Place in center with smooth surface down (Fig. 13).
Fig. 13
2. Narrow Supports (2) — Place one on each side with smooth surface down and oval holes to
outside (Fig. 14).
Fig. 14
– 10 –
5. The griddle plate is packaged separately from the range. On the top burner box front area of the
range, locate the coiled thermostat bulb and capillary assembly. Gently uncoil the capillary line.
Lift the griddle plate onto the range top, being careful not to crush the thermostat bulb or capillary.
Wedge a 2 x 4 under the front part of the griddle to hold up the plate. This will be necessary to install
the thermostat bulb into the V-slot bracket, located on the under side of the griddle plate.
6. Feed the thermostat bulb and capillary up over the heat shield and through the notched area
supplied in the shield (Fig. 16).
3. Triangle-shaped Bricks (4) — Place two each side (Fig. 15).
Fig. 15
4. Large Bricks (2) — Set in center support as shown in Figs. 14 and 15.
Fig. 16
Este manual sirve para los siguientes modelos
62
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