Vulcan-Hart 1ER50C Manual de usuario

1ERD/1ERC SERIES ELECTRIC FRYERS

1ER50D ML-136496

1ER85D ML-136497

1ER50C ML-136498

1ER85C ML-136499

INSTALLATION &

OPERATION MANUAL

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

VULCAN-HART

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

FORM 32903 (11-05)

— 2 —

INSTALLATION

Before installing the fryer, verify that the electrical service agrees with the specifications on the fryer

data plate which is located on the inside of the door panel. If the supply and equipment requirements

do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart Company

immediately.

UNPACKING

This fryer was carefully inspected before leaving the factory. The transportation company assumes full

responsibility for safe delivery upon acceptance of the shipment.

Immediately after unpacking the fryer, check for the following items:

• Manual and warranty (packaged in clear plastic bag) • Clean Out Rod

• Drain Extension • Legs

• Tank Brush • Crumb Rack

Installation, Operation and Care of

MODEL 1ER SERIES ELECTRIC FRYERS

PLEASE KEEP THIS MANUAL FOR FUTURE USE

GENERAL

Vulcan 1ER Series Electric Fryers are produced with quality workmanship and material. Proper

installation, usage and maintenance of your fryer will result in many years of satisfactory performance.

It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions

provided.

Vulcan 1ER Series Electric Fryers are available in various sizes, with an array of features and options

for a range of commercial fryer applications.

The 1ERD models have solid state controls, melt cycles and two timers. The 1ERC Fryers have

microprocessor computer controls, melt cycles and multiple timers.

Width Fry Compound

Model KW Inches / cm Voltage Lb / kg

1ER50D/1ER50C 17 151/2(394 mm) 208/240 3 Ph 45-50 (20-23 kg)

1ER85D/1ER85C 24 21 (533 mm) 208/240 3 Ph 85-100 (39-41 kg)

FIELD-INSTALLED ACCESSORIES

• Casters

• Flanged Feet

• Single Baskets

• Twin Baskets

• Tri-Baskets

• Tank Cover

• Removable Splash Guard

• GRO15 Frymate

— 3 —

In addition, check for possible shipping damage. If the fryer is damaged, save the packaging material

and contact the carrier within 15 days of delivery.

Do not use the door or its handle to lift the fryer.

LOCATION

The equipment area must be kept free and clear of combustible substances. Minimum clearance from

combustible construction is 6" (152 mm) from the sides and 6" (152 mm) from the back of the fryer.

Minimum clearance from noncombustible construction is 0" from the sides and 0" from the back.

At least 16" (406 mm) clearance must be between the fryer and any open-top flame units. Adequate

clearances for servicing and proper operation must be allowed. The fryer may be installed on

combustible floors.

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI/Z223.1 (latest edition). Copies may be obtained from The American

Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. NFPA Standard #96.

4. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The

National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CSA C22.2 Canadian Electrical Code.

The above are available from the Canadian Standard Association, 5060 Spectrum Way, Suite 100,

Mississauga, Ontario, Canada L4W 5N6.

ASSEMBLY

When installed, the fryer must be restrained to prevent tipping to avoid the splashing of hot liquid. The

means of restraint may be the manner of installation, such as connection to a battery of appliances or

installing the fryer in an alcove, or by separate means, such as adequate ties.

Legs

Position fryer in an open space near the final installation area. Tilt fryer on its side, being careful to avoid

scratching the finish. Thread legs into mounting holes provided on bottom of fryer by screwing in a

clockwise rotation until tight.

Carefully raise fryer to its normal position and place it in the installing location.

— 4 —

Fig. 1

Casters (Accessory)

If it is necessary to disconnect the restraint, unplug electrical

supply before disconnection. Reconnect the restraint before

plugging the electrical supply in and returning the fryer to its

installation position.

Instructions for installing casters to the fryer are included with

the casters.

LEVELING

Place a carpenter's level on top of the fryer and level the fryer

front-to-back and side-to-side by turning the adjustable legs or

casters.

ELECTRICAL CONNECTIONS

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE NATIONAL

ELECTRICAL CODE AND/OR OTHER LOCAL CODES.

WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW

LOCKOUT/TAGOUT PROCEDURES.

WARNING: APPLIANCES EQUIPPED WITH A 120V FLEXIBLE ELECTRIC SUPPLY CORD ARE

PROVIDED WITH A THREE-PRONG GROUNDING PLUG. IT IS IMPERATIVE THAT THIS PLUG BE

CONNECTED INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. IF THE

RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN. DO NOT

REMOVE THE GROUNDING PRONG FROM THIS PLUG.

Place fryer as near to its final position as possible. Connect 3 phase line to X, Y and Z of terminal block.

To reach terminal block, remove electric cover plate from fryer.

For each 151/2" (394 mm) and 21" (533 mm) section, a 3 phase supply line capable of handling the

required KW at the fryer's rated voltage (208, 480) is needed. Refer to the fryer data plate for this

electrical information.

If a fan interlock is needed, it should be connected to 1 and 2 on the four pole barrier strip. 1 and 2 go

to a set of dry contacts on the power switch.

— 5 —

OPERATION

WARNING: HOT OIL AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING,

CLEANING AND SERVICING THE FRYER.

WARNING: SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS. DO NOT MOVE

FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK.

BEFORE FIRST USE

• Clean the protective metal oils from all surface parts and the tank interior using a noncorrosive,

grease-dissolving commercial cleaner. Follow the cleaner manufacturer's directions.

• Rinse thoroughly and drain (open the front door to access the drain valve).

• Wipe tank completely dry with a soft, clean cloth.

• Clean all fryer accessories.

• Rinse all accessories thoroughly after cleaning and wipe dry.

FILLING FRY TANK WITH SHORTENING

Liquid shortening may be used in all 1ER Series Fryers.

Solid shortening can only be used in fryers equipped with

a melt cycle. Melting solid shortening without using a melt

cycle will damage the fry tank, heating elements and

scorch the shortening. See Melt Options in this manual

under your particular model for more information.

1. Fill the fryer tank.

2. Shortening level should be between the MIN and

MAX lines in fry tank (Fig. 2). Shortening will

expand when heated; do not fill the fry tank past

the MAX line.

3. Add fresh shortening as needed.

After draining shortening, allow the tank to cool down before adding all new shortening to avoid

scorching new shortening.

DAILY SHORTENING ADDITION

Add approximately 15% new shortening daily. Keep level of shortening at fill level line in fry tank. Add

fresh shortening as needed.

HIGH LIMIT CONTROL

If the shortening becomes overheated, one of the temperature shutoff devices will shut the fryer off. DO

NOT turn fryer on until the shortening temperature is below 300°F (149°C).

If the high limit device has shut the fryer system off, push the red reset button on the back of the element

head(s) before turning the fryer back on.

If this situation persists, shut fryer down and contact a Vulcan-Hart authorized service agency.

Fig. 2

— 6 —

CONTROLS —

Control Guide

1ERD SERIES

— Power switch; for turning the fryer on or off. (Power switch is located behind the door panel.)

— For cleaning purposes when the fryer is filled with water. Temperature is maintained at

approximately 192°F (89°C).**

— For entering and exiting the program mode. For scrolling through program parameters.

— Starts and stops the timer; Silences the alarm after the timer times out; For entering

temperature and time values in the program mode.

— Starts and stops the timer; Silences the alarm after the timer times out; For entering

temperature and time values in the program mode.

— For viewing actual shortening temperature and set temperature.

**NOTE: The boil button is used during cleaning for the boil out. Depressing this button will set the

thermostat to a simmer point of 198°F. Note that there is a special feature in the controller that will sense

water verses oil and automatically send the controller into the boil out mode when water is placed into the

vat.

— 7 —

PARAMETER SELECT DISPLAY SCROLL

Left Timer Press or to enter time.

LED is lit above the left basket

icon. The time value is displayed

in window.

Press and

scroll to next

item.

Right Timer Press or to enter time.

LED is lit above the right basket

icon. The time value is displayed

in window.

Press and

scroll to next

item.

Set Temperature

Press or to enter

temperature.

The temperature value is

displayed in window.

Press and

scroll to next

item.

Offset

Calibration For service only

00F

-00F

Press and

scroll to next

item.

Melt Options:

Liquid shortening

Solid shortening

No melt

Press or to select melt

option.

CY L (Liquid shortening)

CY S (Solid shortening)

CY O (No melt)

Press and

scroll to next

item.

Energy

Source

Press or to select

source of heat.

gAS

ELEC

Press and

scroll to next

item.

Parameter Lock

Press or to lock or

unlock program entry.

LoC (Unlock Parameter)

ULoC (Lock Parameter )

Press and

scroll to next

item.

Fahrenheit or

Celsius

Press or to

select Fahrenheit or Celsius.

Press and

scroll to next

item.

Programming Guide

Once in the program mode, the parameters are displayed in the order listed below. To exit the program

and save changes, press and hold for approximately 2 seconds.

PROGRAMMING

Temperature, time and other parameters must be set before operating. Once these parameters are set,

the fryer can be operated at the touch of a button.

Press to enter the program mode and scroll through the parameters. If the Parameter Lock feature

is disabled, program mode is immediate. If the Parameter Lock feature is on, LoC is displayed in the

window and program entry cannot be accessed. To access the program mode while LoC is on, press

within 6 seconds of pressing . To turn the Parameter Lock feature off, see

Program Guide below.

— 8 —

USING THE FRYER (After Startup)

1. Load the fry basket(s); do not overfill.

2. Carefully lower basket(s) into shortening.

3. Press to start the left timer. Press to start the right timer.

4. When the timer times out, a beeper sounds. Press to silence the left timer beeper. Press

to silence the right timer beeper.

NOTE: To cancel the timer after countdown has started, press and hold or for at least 3

seconds.

SHUTDOWN

1. Press the power switch OFF.

EXTENDED SHUTDOWN

1. Press the power button OFF.

2. Drain the fryer.

3. Turn the main electrical supply line OFF.

Melt Options (1ERD Series)

The controller has three options for bring shortening up to temperature:

CY L (Liquid shortening) - For slowly bringing liquid shortening up to temperature.

CY S (Solid shortening) - For slowly melting solid shortening.

CY O (No melt) - For immediately bringing liquid shortening up to fry temperature.

When using solid shortening in the fryer, the CY S (solid shortening) option must be used. Solid

shortening must be gently warmed to a liquid state before heating to frying temperatures. Melting solid

shortening without using this option will damage the fry tank and scorch the shortening.

1. Remove crumb screens from fryer tank.

2. Lift elements out of each tank area.

3. Chop the solid block of shortening into pieces that can be packed into the bottom of fryer tank.

4. Pack bottom of the tank with shortening chunks.

5. Lower elements back into tank.

6. Pack the remaining chunks of shortening completely around and over top of the elements, then

place the screen on top of the shortening.

Upon startup, if the CY L or CY S melt option is selected and the shortening temperature is below 135°F

(57°C), CY is displayed in the window and the fryer cycles to bring the shortening up to temperature.

If the shortening temperature is over 150°F (65°C), HEAT is displayed in the window and the fryer

quickly heats up to set temperature.

The temperature is displayed in the window when the fryer has reached the set temperature. After the

first initial startup, the fryer always defaults to the last entered melt option.

To display the actual temperature at any time, press and hold for 3 seconds. Press again to

return display to set temperature.

— 9 —

Control Guide

CONTROLS —

1ERC SERIES

— Power switch; for turning the fryer on or off. (Power switch is located behind the door

panel.)

— For setting fry temperature. For viewing shortening temperature and set temperature.

— For entering and exiting the program mode.

— For selecting program parameters. For setting timers 1 through 0. For entering

temperature and time values.

— For toggling through the selections under program parameters.

— For setting time on timers 1 through 5 in the program mode.

— For setting time on timers 6 through 0 in the program mode.

— For cleaning purposes when the fryer is filled with water. Temperature is maintained

at approximately 192°F (89°C). **

**NOTE: The boil button is used during cleaning for the boil out. Depressing this button will set the

thermostat to a simmer point of 198°F. Note that there is a special feature in the controller that will sense

water verses oil and automatically send the controller into the boil out mode when water is placed into the

vat.

Through

— 10 —

PARAMETER STEPS LEFT DISPLAY RIGHT DISPLAY

Press SELECT OPTIONS

Press DEGREES F or C F or C

Press to select Fahrenheit or Celsius. DEGREES F or C F or C

Press when complete. PROGRAM

Press SELECT OPTIONS

Press SET PASS NEW PASS

Press to select NO PASS. NO PASS NEW PASS

Press when complete. PROGRAM

Press SELECT OPTIONS

Press SET PASS NEW PASS

Press to select PASS REQ. PASS REQ NEW PASS

Press and enter numeric code. CODE XXXX NEW PASS

Press when complete. PROGRAM

Press SELECT OPTIONS OPTIONS

Press VOLUME # BEEPER

Press to select volume. 1, 2 or 3 BEEPER

Press when complete. PROGRAM

Fahrenheit or

Celsius

No Password

Required

Password

Required

Beeper

Volume

PROGRAMMING

Temperature, time and other parameters must be set before operating. Follow the Program Guide to

configure the fryer to your particular operation.

Programming Guide

Press to enter into the program mode, then follow the steps under each parameter to enter the

desired information. To exit the parameter and save changes, press . To exit the program

completely, press again.

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