VSI Legacy Series Manual de usuario
Owner’s Manual
Legacy Series
305 LP, 500 ASM, 750 ASM, 1000 ASM, 1600 ASM
Automated Power Bundle
Voigt Smith Innovation, LLC
23371 610th Avenue
Madison Lake, MN 56063
IMPORTANT: READ THIS MANUAL IN
ENTIRETY BEFORE OPERATING
2
Table of Contents
General Safety 5
Safety Instructions 5
Quick-Start Installation 6
Detailed Installation Instructions 6
1. Mount the Sprayer 6
2. Charge the Battery 6
3. Assemble the Boom 7
4. Assemble and Install Boom Hoses 10
5. Connect to Sprayer Via Bluetooth 10
6. Connect Sprayer to WiFi 11
7. Pair Remote to Sprayer 11
8. Install the Antenna 11
Product Overview 12
Remote Controls Overview 14
Specifications 16
Attachments and Accessories 16
Before Operation 17
Before Operation Safety 17
Fuel Specifications 18
Filling the Fuel Tank 18
Side Boom Nozzle Positions 18
Center Boom Nozzle Positions 19
Sprayer Control Box Light Modes 20
Navigation the VSI Spray Control App 22
Understanding Sprayer Valve Positions 26
During Operation 28
During Operation Safety 28
Starting the Engine 28
Using the Sprayer 29
After Operation 29
After Operation Safety 29
Maintenance 30
Recommended Maintenance Schedule(s) 30
Maintenance Safety 30
Lubrication 31
Lubricating the Machine 31
3
Engine Maintenance 31
Engine Safety 31
Engine Oil Specification 31
Checking the Engine-Oil Level 32
Changing the Engine Oil 32
Checking the Air-Filter Elements 32
Servicing the Air Cleaner 33
Cleaning the Foam Air-Filter Element 33
Cleaning the Paper Air-Filter Element 33
Assembling the Air Filter Elements 34
Servicing the Spark Plug 34
Fuel System Maintenance 34
Cleaning the Sediment Cup 34
Electrical System Maintenance 35
Electrical System Safety 35
Replacing the Fuses 35
Charging the Battery 35
Charging the Remote 36
Sprayer System Maintenance 36
Inspecting the Tank Straps 36
Inspecting the Hoses 37
Pump Maintenance 37
Inspecting the Pump 37
Cleaning 37
Washing the Machine 37
Rinsing the Tank 37
Draining the Pump 37
Conditioning the Sprayer System 37
Storage 38
Storage Safety 38
Prepare the Machine for Storage 38
4
Introduction
This machine is a dedicated ice-control spray system
and is intended to be used by trained operators for
spraying ice-control solutions on residential or
commercial properties. Using this equipment
improperly or for purposes other than its intended use
may prove dangerous to you and others. You are
responsible for operating the equipment properly and
safely.
Read this manual carefully to learn how to operate
and maintain your equipment safely.
A digital version of this manual that can be accessed
on the VSI Spray Control app (“Getting Started/FAQ”
button on the Profile” tab).
If service, parts, or additional information is needed
please contact VSI Technical Service
(1-507-252-3033) for more information.
General Safety
This product is capable of causing personal injury.
Always follow all safety instructions to avoid personal
injury.
● Read and understand the contents of this
Operator’s Manual before starting the engine.
● Use your full attention while operating the
machine. Do not engage in any activity that
causes distractions; otherwise, injury or
property damage may occur.
● Use appropriate personal protective equipment
(PPE) to guard against contact with chemicals.
● Do not put your hands or feet near moving
components of the machine.
● Do not operate the machine without all guards
and other safety protective devices in place
and in proper working order on the machine.
● Keep clear of any discharge area of the
sprayer nozzles and spray area. Keep
bystanders and children out of the operating
area.
● Never allow children to operate the machine.
● Shut off the engine, remove the key, wait for all
movement to stop, and allow the machine to
cool before adjusting, servicing, cleaning, or
storing it.
Improperly using or maintaining this machine can
result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol. Failure to comply
with these instructions may result in personal injury or
death.
Safety Instructions
● Read the Operator’s Manual.
● All operators should be training before
operating the machine.
● Wear hearing protection.
● Wear eye protection.
● Do not enter the tank.
● Remove the key and read the Operator’s
Manual before performing maintenance.
● Do not put flammable liquids in the tank.
● Turn off the sprayer, shut off the machine, and
remove the key before leaving the machine or
performing maintenance.
● Stay away from moving parts; keep all guards
and shields in place.
● Only lift an empty tank; do not lift the tank
when full.
● Keep bystanders away while operating the
machine.
5
Quick-Start Installation
Follow the steps below to mount and install the
sprayer for use.
1. Mount the Sprayer - Securely mount the
sprayer and tank (if separate) to the truck.
2. Charge the Battery.
3. Assemble the Boom.
4. Assemble and Install the Boom Hoses.
5. Connect to the Sprayer via Bluetooth.
6. Connect Sprayer to WiFi.
7. Pair the Remote to Sprayer.
8. Install the Antenna.
Detailed Installation
Instructions
1. Mount the Sprayer
1.1. Open the truck’s tailgate (if equipped).
1.2. Using the forklift pockets on the sprayer, lift
the machine on the vehicle bed. NOTE: only
lift an empty tank, do not lift the tank when
full of liquids.
1.3. Secure the sprayer to the truck using
straps or chains connected to the tie-down
points.
Note: If your vehicle has a stainless or powder-coated
bed, it is recommended to add rubber mats under the
length of the skid to prevent the machine from sliding
on smooth surfaces.
2. Charge the Battery
The battery is not fully charged when you purchase
the sprayer. Using the onboard battery tender and AC
plug port, charge the battery until fully charged before
using the sprayer for the first time. See Charging the
Battery later in this manual.
6
3. Assemble the Boom
The Legacy sprayer comes standard with an 84”
Legacy Boom. This boom will come in two (2) boxes.
Tools Needed for Assembly
- Pipe Wrench
- Impact Driver
- Thread Sealant
- 9/16” Socket
- 9/16” Wrench
- Hose Cutter
Box 1: 84” Boom Shroud w/Pipe
Box Dimensions: 47”L x 5”W x 3”H
This box includes the following parts:
- 1 84” Boom Pipe Drivers Side
- 1 84” Boom Pipe Passenger Side
- 1 84” Boom Shroud Drivers Side
- 1 84” Boom Shroud Passenger Side
Box 2: Legacy Master Kit
Box Dimensions: 24”L x 24”W x 7”H
This box includes the following parts:
Parts for assembly of boom hose sections ( See
Section 4: Assemble and Install Boom Hoses) :
- 25’ 1” EPDM Rubber Hose
- 6 1” Hose Clamps
- 2 1” Straight Barb Camlock Coupler (100C)
- 4 1” 90* Barb Camblocks (100D w/ HB100-90)
Parts for assembly of the boom and hitch receiver:
- 1 Hitch Hardware Kit
- 1 Boom Hitch Receiver
- 1 Boom Side Height Adjustment Bracket
- 1 Boom Hardware Kit
- 1 Boom Handle
- 1 Center Boom Support
- 1 Center Fan Nozzle Holder
- 1 Boom Stainless Steel Coupling
- 1 Drivers Side Nozzle Mount
- 1 Passenger Side Nozzle Mount
- 1 Male Camlock Coupler (100A)
- 2 Boom Pipe Caps (CAP100)
- 1 Center Fan Boom Nozzle
- 2 Large Side Boom Spray Nozzle
- 2 Medium Side Boom Spray Nozzle
- 2 Small Side Boom Spray Nozzle
View a video of this boom assembly process on our
YouTube channel:
https://www.youtube.com/watch?v=gHtMyaZNyh
M
7
3.1. Pair the 84” Boom Shroud Drivers Side and
84” Boom Shroud Passenger Side using the
Center Boom Support . Fasten together using
hex bolts (3/8” x 1”), washers, and lock nuts.
3.2. Install the Boom Side Height Adjustment
Bracket using the Grade 8 “gold” hex bolts
(1/2” x 1 ¼”), washers, and lock nuts.
3.3. Install the Boom Handle (Qty: 2) on the
shrouds. Fasten with hex bolts (3/8” x 1”),
washers, and lock nuts.
3.4. Install the Passenger Side Nozzle Mount
on the end of the shroud. Fasten with hex
bolts (3/8” x 1”), washers, and lock nuts.
3.5. Install the Center Fan Nozzle Holder on the
center of the Center Boom Support . Fasten
using the already utilized hex bolts, washers,
and lock nuts.
3.6. Using a bench vice (or multiple pipe
wrenches) and thread sealant, thread together
the 84” Boom Pipe Drivers Side and 84” Boom
Pipe Passenger Side utilizing the Boom
Stainless Steel Coupling . Take care to ensure
that all holes in the boom pipes are aligned
in the same orientation.
8
3.7. Insert the assembled boom pipe into the
boom shrouds, lining up the riser with the hole
in the middle of the shroud. Then install the 84”
Boom Shroud Drivers Side in a manner similar
to Step 4 previously.
3.8. Using a pipe wrench and thread sealant,
thread the Boom Pipe Caps (CAP100) on each
end of the exposed boom pipe. Be careful to
not overtighten to avoid cracking.
3.9. Using a pipe wrench and thread sealant,
thread the Male Camlock Coupler (100A) onto
the top of the exposed boom pipe riser. Be
careful to not overtighten to avoid cracking.
3.10. Install the Center Fan Boom Nozzle fed
from the outside towards the mass of the
boom, fastening with hex bolt (3/8” x 1 ¼”),
washers, and lock nut. Install the Large Side
Boom Spray Nozzle (Qty: 2) , the Medium Side
Boom Spray Nozzle (Qty: 2) , and the Small
Side Boom Spray Nozzle (Qty: 2) fed from the
outside towards the mass of the boom,
fastening with hex bolt (3/8” x 1 ¼”), washers,
and lock nut. The largest nozzle should be in
the highest position and the smallest nozzle
should be in the lowest position.
3.11. Install the Boom Hitch Receiver to the
Boom Side Height Adjustment Bracket ,
fastening with hex bolts (1/2” x 4 ¼”),washers,
and locknuts. This hitch receiver is adjustable
so that the boom pipe is approximately 18” to
24” off the ground when installed on the truck.
Adjust mounting height as necessary.
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4. Assemble and Install Boom
Hoses
4.1. Hold the 1” EPDM Rubber Hose (Qty: 25)
from the electric solenoid valve position to
boom nozzle to ensure proper length. Cut the
hose section as needed.
Note: when looking at the electric solenoid
valves, the left-most valve (#1 in Figure)
should connect to the driver side boom nozzle,
the middle electric solenoid valve (#2 in
Figure) should connect to the center of the
boom, and the right-most electric solenoid
valve (#3 in Figure) should connect to the
passenger side boom nozzle.
4.2. Using the hose clamps insert and fasten
the camlock hose barbs into the cut hoses.
Note: the driver side boom hose should have
one (1) 1” Straight Barb Camlock Coupler
(100C) and one (1) 1” 90* Barb Camlocks
(100D with HB100-90). The center boom hose
should have two (2) 1” 90* Barb Camlocks
(100D with HB100-90). And the passenger
side boom hose should have one (1) 1”
Straight Barb Camlock Coupler (100C) and
one (1) 1” 90* Barb Camlocks (100D with
HB100-90).
4.3. Connect the assembled boom hoses to the
electric solenoid valves and boom nozzles
using the camlocks.
5. Connect to Sprayer Via
Bluetooth
To begin using the machine, you must first download
the VSI Spray Control App from either the Apple App
store or Google Play store onto your phone or tablet.
5.1. Ensure the sprayer engine key is in the ON
position.
Note : The engine key can remain in this ON position
all the time without draining the battery.
5.2. Once downloaded, open the app, read the
liability prompt, press OK , and click on the DETAILS
tab on the bottom of the app screen.
5.3. Turn on the power switch on the sprayer control
box. As the circuit board starts up you will hear relays
clicking. If you do not hear this and there are no lights
on inside the box please check your battery for
sufficient charge. After a few seconds press the
“Connect” button on your phone.
Note: An LED on the computer inside the box will
indicate the charge level of the battery on the sprayer;
Green (Full), Yellow (Half), and Red (Low).
5.4. All sprayers within Bluetooth range will appear.
Select the sprayer you are wanting to connect to (The
default name is the serial number of the sprayer).
Note : The serial number can be found on the side of
the control box.
10
Otros manuales para Legacy Series
2
Este manual sirve para los siguientes modelos
5
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Otros manuales de Sistema de control de VSI
