Volvo A30D Instrucciones de funcionamiento

Volvo A30D Articulated Dump Truck

Service Repair Manual

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Service Information

Document Title: Function Group: Information Type: Date:

Brake calliper removed,

reconditioning

511 Service Information 2014/8/21

Profile:

ART, A30D [GB]

Brake calliper removed, reconditioning

Op nbr 511-081

To remove brake calipers, see .

464 Spindle, replacing one side

WARNING

Brake fluid can cause skin irritation. Use protective gloves.

Dismantling

1. Fit the brake pad retainers. Fit a wooden block 300x75x20 mm (12x3x0.8 in) between the brake pad retainers. Press

out the pistons with compressed air.

Figure 1

2. Remove the brake pistons (4 pcs.).

Figure 2

3. Remove the dust seals (4 pcs.).

Figure 3

4. Remove the O-rings and back-up rings.

Figure 4

O-ring

Back-up ring

5. Clean and inspect the dismantled parts for damage and wear. Change damaged or worn parts.

Assembling

6. Fit new back-up rings and O-rings. Lube the O-rings with vaseline.

NOTE!

The back-up ring should be closest to the brake pads.

Figure 5

O-ring

Back-up ring

7. Fit the pistons.

Figure 6

8. Fit new dust seals.

Figure 7

To install brake calipers, see .

464 Spindle, replacing one side

Service Information

Document Title: Function Group: Information Type: Date:

Brake pads, replacing (one

wheel, front axle)

511 Service Information 2014/8/21

Profile:

ART, A30D [GB]

Brake pads, replacing (one wheel, front axle)

Op nbr 511-005

This operation also includes required tools and times for applicable parts of the following operations:



191 Service positions

771 Wheel, removing and installing

1. For changing brake pads, follow the matching description in section .

512 Brake pads, changing

Service Information

Document Title: Function Group: Information Type: Date:

Brake caliper, replacing one 512 Service Information 2014/8/21

Profile:

ART, A30D [GB]

Brake caliper, replacing one

Op nbr 512-045

11668007 Standard Jack Single

11668010 Wheel forklift

11668014 Lifting equipment

11668018 Bogie Blocks

This operation also includes required tools and times for applicable parts of the following operations:



191 Service positions

771 Wheel, removing and installing

463 Spindle, replacing one side

1. For changing brake calipers, follow the relevant description in section .

463 Spindle, replacing one side

Service Information

Document Title: Function Group: Information Type: Date:

Brake pads, replacing (one

wheel, first boggie axle)

512 Service Information 2014/8/21

Profile:

ART, A30D [GB]

Brake pads, replacing (one wheel, first boggie axle)

Op nbr 512-005

This operation also includes required tools and times for applicable parts of the following operations:



191 Service positions

771 Wheel, removing and installing

1. Place the machine in service position, see .

191 Service positions

2. Remove the wheel, see .

771 Wheel, removing and installing

3. Remove the guard.

Figure 1

4. Remove the brake pad's stop.

Figure 2

5. Pry back the pistons with a pry bar.

Figure 3

6. Lift up and remove the brake pad.

Figure 4

7. Check brake disc wear, see .

510 Service brake, specifications

8. Install new brake pad.

9. Install the brake pad's stop.

Tightening torque: see .

460 Axles, tightening torques

10. Apply the brake.

11. Check that the pistons can move in the caliper by pressing with a pry bar between the pad and the brake disc. If

there is any oil leak or signs of binding, overhaul the brake caliper, see .

511 Brake caliper, reconditioning

Figure 5

12. Repeat earlier method step to change remaining brake pads.

13. Install the upper guard.

14. Fit the wheel, see .

771 Wheel, removing and installing

15. Restore the machine from service position.

16. Start the machine and check functions.

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