Volvo 240 1984 Manual de usuario

Seruice

Manual

Repairs

andmaintenance

Section1

(17l

7,500

Mile

Maintenance

Service

1984

DL,GL

GLE

(Canadal

Turbo,

Diesel

Contents

- Replacingtiming

gear

bells..............

lntroduction

Volvo7.500MileMaintenance

ServiceChart

7,500MileMaintenance

ServiceProcedures

Controls

and

lighting

car,.,,..,,..,,.,,,

Exterior,..,,.........

Onlift

- Tires,

wheels

- Frontend

-Brakes,,..,........

- Powertransmission

-Rearend...........

Exhaustsystem,Diese|.....................

-Rearaxle,manualtransmission...........

- Engine

oilandfilter:

'Gasoline

engines

'Diesel

engine

Underhood:

- Engine

coolingsystem...................

F|uids...............

- Replacing

automaric

l.ansmissionflLrid....

821and823

- lMiscellaneous

- Adiustvalves

Replacetiming

gear

belt...................

B2lNCanadai

- lMiscellaneous

- COemissionscheck

821F-Turbo:

B23F:................

D24

diesel:

- Miscellaneous

- Valve

clearanceadjustmert,.,,,.,,..,,..

ldlespeeds..........

- Settingenginecontrols..................

- Compression

test

Checkingadjust;ng

injecto's

............

Opeation Page

1 18 10

41-A6 15

81-83 1l

c1-c4 18

D1-Dl0 19

E1-E4 22

F1 F4 23

G1-G2 24

H1 25

t1 t2 25

J1-J2

J3-J4

K1-K2

K3-K5

L1-110

M1-M3

N1-N15

01-07

Pt-P15

01-016

R] R16

S1_

al- a7

h1-h12

cl c6

d1-d7

- e10

f1 f8

91 933

Roadtest

30600n

7500.08.83

Printed

U.S.A.

G,e!PJf,lE99!]ls!e elviee

- Chaft-

lntroduction

These

maintenanceinstructionsare

presented

ina"Work

Sequence".Stepbystep

procedures

are

designedtoassistthetechnicianin

performing

thetasksinanefficientandlogicalmanner.

VolvoMaintenance

ServiceChan

TheVolvoMaintenanceService

procedures

arelisted

onthefollowing

pages(see

chart).Theyappearin

thesameorderasintheWarranties

and

MaintenanceRecordsManual

suooliedwitheachnewvehicle.

Thecertificatesin

the

manual

shouldbesignedbytheServiceManager,datedandstamped.

The

chart,aswellastheoperationsinsidethemanual,liststheactualmileagewhen

theservace

insoectionshouldbeoerformed.

Greatcarehasbeen

exercisedto makethecharteasyto read.Groupingofmileageandservicesfacilitate

finding

of intervals

fortheserviceoperations.

7,500Mile12,500

km Maintenance

Service

EMTSSTOTVS

Seruiceevery7.500miles: 12.500km

Emissions

ItemsmarkedEMISSIONS

havebeen

determined

part

ofemissionrelated

ser-

vice

mainlenance

program.

Theseitemsreouire

servicemaintenan-

ceatmileageintervals

showntoensure

trouble-free

operation.

Seruiceat: IEMTSSTOTVS

15-30-45-

60-7' 90-t05-t

2, 50-7r, 0lr-12, 150-t75-2

0O-

ousa

d k

Seruiceat: lEMrSSrOlrS

30-60-90-12o-thousand m

50-10O-t50-2

(n-t housand km

Volvo

7,500Mile

(12,500

km)Maintenance

Service

Chart

Contlolsand lighting

Hazardwarning

flasher

Blower

Heatercontrols

Reardemist

AIR

CONDcontrol

norn

rnsignals

Headlights

andLIGHTSswitch

Instrument

panel

lights

Group17,7,500

MileMaintenance

Service

- Chart-

Power

brakefunction

Pressuretestbrake

system

Parkingbrake

Warning

lights

Auto

transshift

control

Steering

Parking

lights

Brake

lights

Taillights

Back-up

lights

Reflectors

andlenses

Fill

washerfluid

Wiperblades

Wipercontrol

Washer

iets

Allitems

onthispage

should

beinspectedal 7,500

mile

= 12,500kmintervals:

miles km

7,500

= 12,500

15,000: 25,000

22,500: 37,500

30,000

= 50,000

37,500

= 62,500

45,000: 75,000

52,500: 87,500

60,000

= 100,000

67,500:112,500

75,000

--125,000

82,500 137,500

90,000

= I50,500

97,500

= 162,500

105,000

= 175,000

112,500

= 187,500

120,000

= 200,000

't4

car

Exterior

- lubrication

81 Hoodhinges

82 Door

hinges

83 Trunklid

Onlift

Tires.wheels

C1 Tires

C2 Tire

pressure

C3 Wheel

bearing

play

C4 Wheel

bearing

nojse

Frontend

D10

Frontshock

absorbers

Front

springs

Steering

gear

Steeringrack

Control

armbushings,

strut

Steeringrodplay

Eall

toints

Steeringrod

ends

Control

arms

Stabilizer

barandlinks

Group17,7,500

MileMaintenance

Service

- Chart

ooos.,,SoBg"oB

"ss"-"te

.r"l€l$

*t1)'-s*'e= S*"".S

.Sg{'"'

,.d"e"S "S"s"S ",88"",8o8.8o8

r"*r'O' oo

A f,' Eba'6' {)rd'bo' miles

aaa oaa aaa aoa E1

aoa aaa aoa aaa E2

aoa aao aoa aaa E3

OaOaaa:,1

aoa aaa aoa aaa Fl

aoa aaa aaa aaa F2

aoa aaa aao aaa F3

aao aaa ooa aaa F4

aaa aaa aaa aaa

aaa aoa aaa aoa

aoa

oaaa

Brakes

Brake

hoses

Brakelines

Parkingbrake

Wheelbrakes

Powertransmission

Clutch

play

B2lFTurbo

andB23F:

clutchnegative

play

Autotrans:

shiftcontrol

Propeller

shaft

Rear

end

Rearshockabsorbers

Rear

suspension

Exhaustsystem

821-Turbo

B23F

D24

diesel

Fluids

Rearaxle

lvl46manual

transmission

aaa aaa aaa oaa c1

aoa aaa aoa aaa G2

aaaaoaHl

aaaaaaH2

aaaaaaH3

aaa aaa ooa aaa t1

aoa aao aaa aaa t2

aaa

oaa

aaa aaa aaa aaa

aaa aoa aaa aoa

oaa aao aaa aaa

aaa

aaa aaa

aaa oaa

oaa aaa

aaa oaa

aao oaa

EMtSStONS

EMtSSTONS

EMtSStONS

Engine

oiland

filter:

J1-J2 Gasolineengines

INOTE:

Turbointervals!)

J3-J4 Diesel

engine

Enginecoolingsystem:

K1 Check

anti-freeze

K2 Replacecoolant

Fl!ids:

L1-L10

N1-N15

01-07

Brakefluidlevel

Power

steering

gear

Battery

Automatic

transmission

Replacefluid

Checkoillevel

821and823

(all)

Auto

trans:adjustkickdown

cable

Engine

controls

Drivebelttension

Adjustvalves

Replace

timing

gear

belt

EMtSSTONS

EMtSStONS

-r

Group

17,7,500MileMaintenance

Service

- Chaft

.sss&",SoS.,SoS

"SS."}S

.s"l€l$

S'g'a' ""-'s'.{r6*o'E ${}borm

,//// ,r4 //4// ,r,

^sos"sos",Bos

"Bos",s

oB.sos

"r*p:+ -".Al"g- *:a-'A p$ioY mles

aaa Pl

aaa P2

aaa P3

aaa P4

aaa P5

aaa P6

aaPT

aaPs

aaPg

aaP10

a a Pll

aaa

aoa

aaa

aaaaaa

aaa aaa aoa aaa

oaa aaa aaa aaa

aaa aoa aaa aaa

aoa aaa oaa aaa

aaa aaa oaa aaa

aaa aao oaa aaa

aoa aao aaa aaa

aoaaaa

aaa

aaa a

B21l'lcanada

Exhaust

system

Damper

oillevel

Chokecontrol

Breaker

points,

rotoretc

Dwellangle

Pulsair

Positive

crankkcaseventilation

Replace

spark

plugs

Lubricatedistributor

ChecUadjusttiming

EGRvalveoperation

P12 Cleanfuel

pump

strainer

P13 Replace

air

filter

cartridge

P14 Checkcentrifugaladvance

P15 Checkfuellines

01-O16 COemissions

check

821F-Turbo

Rl Tightennuts,exhaust

pipe

toturbo

R2 Checkturbo

seal

R3 Torque

clampscrews

Checkofturbosystem:

R4-R5 Connectinstrument

R10

R11

R12-R13

R14

R15

R16

aaa

aao

aaa

aao

aaa

aao

oaa

aaa

aao

aaa

aoa

aaa

EMtSStONS

EMtSSTONS

EMtSStONS

Checktimingretard

Checkfullloadenrichment

system

Checkoverload

protection

switch

Lubricatedistributor

Replace

airtiltercanridge

Replacespark

plugs

Replaceoxygen

sensor,

resetlight

Replacefuelfilter

Positive

crankcaseventilation

same:adverseconditions

Replacefueltankfilter

aaaaaa a

Group17,7,500

MileMaintenance

Service

- Chart-

I'r

,J,

tod"i

"""^t":

//t

)"s

!\,' l

:.9',$

//t

ii-:$.u":':-""

4,.s.j.%lo!s

.,r

////4 4////

",s os,"soB,"Bss:?s

l' .rs8,9 A'*o'S oB"8o&

S$-!"' t.

oaa

",o'0'f' E8'6

aaa a

aaa aaa aaa

aaaaa

oaa

aaa

aoa

aaa

oaa

aaaoo

aaa a

asl

os2

a s3-s4 EMtSStONS

EMtSStONS

EMtSSIONS

EMtSStONS

EMTSStONS

EMtSStONS

B23F

Replaceairfilter

cartridge

Replace

spark

plugs

Replaceoxygensensor,

resetlight

Replacefuelfilter

Positivecrankcase

ventilation

- same;adverseconditions

Replacefueltank

tilter

D24

diesel

Draincondensate

Positivecrankcaseventilation

Cooling

system

pressure

check

Replacing

airIiltercartridge

Replacefuelfilter

Checkluellines

Drive

belttension

Valve

clearanceadjustment

Enginecontrols

ob1-h12

c1-dj

Maintenance

servicesat75,000mile

intervals:

e'l-el0 Compressiontest

f1-f8 Checking/adjustinginjectors

g1-933 Replacingtiming

gear

belts

Group17,7,500

MileMaintenance

Service

- Chart-Roadtest

_---- I

Item

Engine

I10

Adjust

Startingability

Fastidle

(cold

engine)

ldle

(warm

engine)

stallsonaccelerationordeceleration

Nonoisefromengine

Normalwarmup

Normal

engineoperation

Normal

acceleration

Leaks

Reinstallhardwareremoved

atJactory

Staner/alternator

operation

lgnition

andsteeringlock

Instruments,controllights

Clutchadjustment

Clutchoperation

Elestrical

Drivetrain

Correctoperation

Manual

transmission

Group

17,7,500

MileMaintenance

Service

- Chaft-

Automatic

transmission

1__

Steering

Gear

seloctor

play

Starter

operation

onlyin PandN

Run

tonormal

operatingtemperature

Noslippage

atstallspeed

Upshift

slippageduring

shifting

Kickdown

Upshiftwith kickdown

Gear

selectorin2,downshift

andbraking

Gear

selectorin1,downshift

andbrakino

Park

position

operation

Drive

shafts

andbearingnoises

Power

assist

pullwhen

brakinghard

Pedal

pulsatlon

"Spongy"

brake

pedal

Parking

brake

Correct

steering

Stoeringwheel

position

andreturn

Steeringwheel

effort

Steeringlooseness

Power

steeringlunction

Nosuspension

noises

Rearaxle

tight

Tireunbalance

Accessory

operation

Heater

andheatercontrols

Speednoises

Body

noises

Visibledefects

Cleansteering

wheel

etc

Note

faultsdetected

Checkoff

Remedyfaults

Biakes

I Serines

and

wheels

Body

and

equipment

't __

Group17,7,500

MileMaintenanceService

- Chaft-

Services

beyond90,000

milqq

- '150.0QQ

Theseruicechartslistmileage

upto 90.000milos

= 150,000km.Spaceandreadability

setsalimit.

thefollowing

page

isa listthatgoes

to 300,000miles

= 500,000

km.ltcrossreferences

actual

mileage

whenaserviceshouldbe

performed

andwhatintervalservicesshould

pedormed

atthat

mileage.

Tabla de contenidos

Otros manuales de Automóvil de Volvo

Volvo

Volvo V50 Manual de usuario

Volvo

Volvo S60 2017 Manual de usuario

Volvo

Volvo V40 2017 Manual técnico

Volvo

Volvo S60 2021 Manual de usuario

Volvo

Volvo 780 Manual de usuario

Volvo

Volvo 164, 1970 Manual de usuario

Volvo

Volvo S90 RECHARGE 2017 Manual de usuario

Volvo

Volvo 1987 240 Manual de usuario

Volvo

Volvo S40 - ANNEXE 244 Manual de usuario

Volvo

Volvo 2004 S80 Manual de usuario

Volvo

Volvo C70 Manual de usuario

Volvo

Volvo V90 Cross country 2020 Manual de usuario

Volvo

Volvo XC70 - ANNEXE 808 Manual de usuario

Volvo

Volvo XC70 - ANNEXE 808 Manual de usuario

Volvo

Volvo V90 CROSS COUNTRY 2019 Manual de usuario

Volvo

Volvo C30 - ANNEXE 798 Manual de usuario

Volvo

Volvo S40 - ANNEXE 244 Manual de usuario

Volvo

Volvo XC40 2020 Manual de usuario

Volvo

Volvo XC90 - ANNEXE 951 Manual de usuario

Volvo

Volvo C70 Manual de usuario

Volvo

Volvo S80 2013 Manual de usuario

Volvo

Volvo XC 90 Manual de usuario

Volvo

Volvo 780 Manual de usuario

Volvo

Volvo XC70 - ANNEXE 808 Manual de usuario

Manuales populares de Automóvil de otras marcas

Toyota

Toyota 2000 Tundra Manual de usuario

CITROËN

CITROËN DS4 DSign Manual de usuario

Lexus

Lexus 2015 CT 200h Manual de usuario

Cadillac

Cadillac CTS 2008 Manual de usuario

Mercedes-Benz

Mercedes-Benz M-class ML 55 AMG Manual de usuario

Porsche

Porsche Boxster S Manual de usuario

GMC

GMC 2010 Savana 1500 Cargo Manual de usuario

KIAM

KIAM SPORTAGE 2014 Manual de lista de piezas

GMC

GMC 2013 Terrain Instrucciones de montaje

GMC

GMC T-Series 1999 Manual de usuario

Mercury

Mercury 1998 Mystique Manual de usuario

Mercury

Mercury 2007 Mariner Manual de usuario

Mazda

Mazda 2007 Mazdaspeed 3 Guía

Mazda

Mazda 2014 CX-5 Manual de usuario

GMC

GMC Chevrolet Express 2022 Manual de usuario

GMC

GMC 1997 Jimmy Manual de usuario

Chevrolet

Chevrolet 2012 Malibu Manual de usuario

Cadillac

Cadillac 2010 Escalade Manual de usuario