Volvo Penta D4-SOLAS Manual de usuario

OPERATOR’S MANUAL

Supplement to

D4, D6 - SOLAS

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust, some of its constituents, and a broad range of engine parts are known to the State of California to cause cancer, birth

defects, and other reproductive harm. Additionally, lubricants, fuels, and other uids used in engines – including any waste created

through the wearing of engine parts – contain or produce chemicals known to the State of California to cause cancer and birth defects or

other reproductive harm.

Battery posts, terminals, and related accessories contain lead and lead compounds. Wash your hands after handling. Used engine oil

contains chemicals that have caused cancer in laboratory animals. Always protect your skin by washing thoroughly with soap and water.

English ................................................................ 3–7

Deutsch ............................................................ 8–12

François .......................................................... 13–17

Español ........................................................... 18–22

Italiano ............................................................ 23–27

Svenska .......................................................... 28–32

Nederlands...................................................... 33–37

LANGUAGE

All rights to changes or modications reserved.

Printed on environmentally friendly paper.

(Cover: Department of transport (shipping), license 9809095)

Dansk............................................................... 38–42

Norsk ............................................................... 43–47

Suomi .............................................................. 48–52

Português ....................................................... 53–57

Русский........................................................... 58–62

Türkçe ............................................................. 63–67

Ελληνικά.......................................................... 68–72

This page is intentionally left blank.

English

Incorrect operation can lead to personal

injury and damage to products or property.

Therefore, read through the operator’s

manual very carefully before starting the

engine or performing any service work. If

there is still something which is unclear or

if you feel unsure about it, please contact

your Volvo Penta dealer for assistance.

This symbol is used in the operator’s

manual and on the product, to call your

attention to the fact that this is safety infor-

mation. Always read such information very

carefully.

Safety texts in the operator’s manual have

the following order of priority:

WARNING! Warns for the risk of per-

sonal injury, major damage to product

or property, or serious malfunctions if

the instruction is ignored.

IMPORTANT! Is used to call attention

to things which could cause damage or

malfunctions to product or property.

Note! Is used to call attention to important

information, to facilitate work processes or

operation.

Supplement to operator’s manual

D4/D6-SOLAS

This operator’s manual is a supplement to the opera-

tor’s manual for D4/D6. The additional material con-

tains user instructions that apply only to the SOLAS

version of D4/D6.

IMPORTANT! Read through the instructions in

this manual and in the operator’s manual for the

D4/D6 before using your D4/D6 SOLAS engine.

English

Introduction

Volvo Pentas D4/D6-SOLAS engine is designed and

certied to fulll the demands made on marine safety

equipment according to directive 96/98/EG.

In order to fulll the demands of the directive, the fol-

lowing alterations and additions have been made to

the SOLAS-D4/D6 (see also gure below):

1. Alteration: Alternator moved to a higher position.

Function: The engine can run even in water up to

the center of the crankshaft.

2. Alteration: Starter motor draining sealed.

Function: The engine can run even in water up to

the center of the crankshaft.

3. Addition: A capsizing relay is mounted in the boat

and is connected to the engine's electrical system.

Function: The engine stops automatically if the

boat capsizes.

4. Addition: A solenoid valve is mounted between the

engine and the crankcase ventilation lter.

Function: The solenoid valve prevents oil leakage

from the engine if the boat capsizes.

English

Instructions in case of a safety stop

If the engine has stopped automatically due to the

boat capsizing, it can be restarted again once the

boat's position in the water has stabilized. Follow the

starting procedure in the D4/D6 instruction book.

IMPORTANT! After an automatic safety stop,

the ignition is still turned on and must therefore

be turned off before attempting to start the en-

gine again.

Special demands for engine operation in

cold climates

To guarantee safe starting of the SOLAS-D4/D6 in

cold climates, it is the boat owner's responsibility to

ensure that the following demands are fullled con-

cerning oil, batteries and engine heaters:

Oil

Use an oil with the correct viscosity for the tempera-

tures that the SOLAS-engine will be used in. See

table. See also instructions for the correct oil grade in

chapter "technical data" in the D4/D6 instruction book.

Battery

To manage cold starts, the starter battery shall have a

capacity of:

For D4 - At least, 1150 CCA

For D6 - At least, 2300 CCA

Engine heater:

In order to manage cold starts in temperatures below

-15°C (5°F), the engine must be equipped with an en-

gine heater of at least 2 kW.

IMPORTANT! Read the user instructions from

the supplier of the engine heater carefully before

you use your SOLAS-engine in a cold climate.

Viscosity (Refers to synthetic or semi-synthetic oils)

Notice: The temperature values refer to stable ambient tem-

peratures.

Turn off the ignition after an

automatic safety stop!

English

Maintenance

The same maintenace requirement applies to the D4/

D6-SOLAS as is stated in the operator’s manual for

the D4/D6, with the addition of the following points.

WARNING! Before performing any work, read

carefully through the chapter ”Maintenance” in

the operator’s manual for the D4/D6. It contains

instructions for correct and safe working proce-

dures.

IMPORTANT! When both operating hours and

calendar-based service intervals are given,

maintenance shall be performed at the interval

that occurs rst.

After a dry test run:

IMPORTANT! The impeller in the sea-water

pump is designed to rotate in water. At delivery,

the inside of the pump housing is lubricated with

glycerin to protect the impeller during the rst dry

start. The impeller will be damaged if it runs dry.

Glycerin should be used as a lubricant with dry

test runs.

The impeller will be damaged if other types of

lubricant than glycerin are used.

WARNING! If the impeller is damaged, the pump

will not work, which can lead to engine damage

or re.

● Check the impeller (see gure A) after dry test

runs and starts have been performed for more

than totally:

- 30 minutes (applies if the pump housing is

lubricated with glycerin)

- 5 minutes (applies if the pump housing is dry)

If the impeller is cracked or damaged it must be

replaced. See instructions for replacement of im-

peller in the operator’s manual for D4/D6.

Every 200th hour / At least once per year:

● Check the tension and condition of the drive belt.

See instructions for check of drive belt in the in-

struction book for D4/D6.

IMPORTANT! The tightening torque differs from

the value given the operator’s manual for D4/D6.

Tightening torque for SOLAS-D4/D6 is 45 ± 5

Nm (33.2 ± 3.7 lbf ft). Please refer to gure B.

● Check the condition of the hose connections on

the solenoid valve. Tighten the hose clamps.

● Check the condition of the seals on the starter

motor drainage.

45 ±5 Nm

(33.2 ±3.7 lbf ft)

English

ENGINE PART NO. LENGTH (mm)

Standard:

D4 991587 1454

D6 991586 1396

With extra alternator:

D4 991590 1575

D6 991588 1517

With power steering pump:

D4 991591 1602

D6 991589 1544

●Check the condition of the capsizing relay, sole-

noid valve and alternator, as well as their wiring,

connectors and terminations.

●Undo the seals on the starter motor drainage

(see gure C) to drain off any condensation. Re-

seal the drainage again.

Every 1200th hour / At least once every 5 years:

●Replace drive belt. See the instructions for re-

placement of drive belt in the operator’s manual

for D4/D6.

Note! The table below shows which belts shall

be used for SOLAS-D4/D6.

IMPORTANT! The tightening torque differs from

the value given the operator’s manual for

D4/D6. Tightening torque for SOLAS-D4/D6

is 45 ± 5 Nm (33.2 ± 3.7 lbf ft). Please refer to

gure B.

Drive belt variants for SOLAS-D4/D6

Deutsch

Fehlerhafte Handhabung kann zu Per-

sonen-, Produkt- bzw. Sachschäden füh-

ren. Lesen Sie die Betriebsanleitung aus

diesem Grund sehr sorgfältig, bevor der

Motor gestartet wird oder Wartungs- oder

Servicearbeiten durchgeführt werden.

Wenn anschließend dennoch weiterhin Un-

klarheiten oder Unsicherheiten bestehen,

an den Volvo-Penta-Händler wenden.

Dieses Symbol in der Anleitung oder auf

dem Produkt soll Sie darauf aufmerksam

machen, dass es sich um Sicherheitsinfor-

mationen handelt. Lesen Sie diese Infor-

mationen immer sorgfältig durch.

Warntexte in der Betriebsanleitung werden

nach folgenden Prioritäten eingestuft:

WARNUNG! Nichtbefolgung der Anwei-

sungen kann Verletzungen, schwere

Sachschäden oder ernsthafte Stö-

rungen zur Folge haben.

WICHTIG! Weist auf mögliche Gefah-

renquellen hin, die Sachschäden oder

Störungen verursachen können.

HINWEIS! Hinweis auf wichtige Informati-

onen zur Erleichterung von Arbeitsvorgän-

gen oder des Motorbetriebes.

Nachtrag zur Betriebsanleitung

D4/D6-SOLAS

Dieses Heft ist ein Nachtrag zur Betriebsanleitung für

D4/D6. Der Nachtrag enthält Benutzeranweisungen,

die nur für die SOLAS-Version gelten. D4/D6.

WICHTIG! Lesen Sie die Anweisungen in die-

sem Heft und in der Betriebsanleitung für D4/D6

sorgfältig durch, bevor Sie Ihren D4/D6-SOLAS-

Motor verwenden.

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