Volkswagen Phaeton 2003 Manual de usuario
Self-Study Program
Course Number 891303
The Phaeton
Volkswagen of America, Inc.
Service Training
Printed in U.S.A.
Printed 08/2003
Course Number 891303
©2003 Volkswagen of America, Inc.
All rights reserved. All information contained
in this manual is based on the latest
information available at the time of printing
and is subject to the copyright and other
intellectual property rights of Volkswagen of
America, Inc., its affiliated companies and its
licensors. All rights are reserved to make
changes at any time without notice. No part
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All requests for permission to copy and
redistribute information should be referred
to Volkswagen of America, Inc.
Always check Technical Bulletins and the
Volkswagen Worldwide Repair Information
System for information that may supersede
any information included in this booklet.
Trademarks: All brand names and product
names used in this manual are trade names,
service marks, trademarks, or registered
trademarks; and are the property of their
respective owners.
i
Table of Contents
The Self-Study Program provides you with information
regarding designs and functions.
The Self-Study Program is not a Repair Manual.
For maintenance and repair work, always refer to the
current technical literature.
Important/Note!
New !
Introduction ................................................................................................... 1
Volkswagen’s Flagship, The Phaeton Name,
Phaeton’s Place in Automotive History, The Transparent Factory,
Phaeton Technical Innovations, Specifications, Aerodynamics
Engines......................................................................................................... 10
The 4.2-Liter V8-5V Gasoline Engine,
The 6.0-Liter W12 Gasoline Engine
Fuel Supply .................................................................................................. 14
Fuel Delivery System
Transmissions.............................................................................................. 15
Automatic Transmissions
Running Gear............................................................................................... 26
Phaeton Chassis Overview
Body ............................................................................................................. 28
Body Structure, Body Attachments, Sound Silencers, Glass,
Power-Assisted Luggage Compartment Lid, Sunroof
Occupant Protection ................................................................................... 38
Overview, Airbag Systems, Seat Belt Systems,
Active Headrest System
Seats............................................................................................................. 44
Front Seats, Rear Seats
Air Conditioning System ............................................................................ 49
Four-Zone Climatronic, Air Distribution in the Vehicle,
System Overview
Electrical System......................................................................................... 54
Convenience Electronics, Adaptive Cruise Control,
Headlights, Fog Lights, Rear Lights, Battery, Phaeton Battery
Systems, Emergency Starting, Using the Front Information Display
Control Head J523 for Component Service, Infotainment System
Service.......................................................................................................... 74
Special Tools
Knowledge Assessment ............................................................................. 77
Introduction
1
Volkswagen’s Flagship
The introduction of the Volkswagen
Phaeton is the result of developments in
the international market for luxury cars.
Product quality alone is no longer sufficient
to guarantee success in highly-developed
markets. The prestige and value of the
brand are also decisive in influencing
purchasing decisions.
The increasing importance of customer
brand awareness spurred Volkswagen’s
entry into the luxury-class vehicle
market segment.
With the launch of the Phaeton, we are
introducing a product that both meets the
technical requirements demanded by our
customers, and also satisfies the value and
prestige demands being made on the
Volkswagen brand.
There are separate Self-Study
Programs on the following topics:
• The W Engine Concept
(821203)
• The Phaeton W12 Engine
Management System (892303)
• The Phaeton Heating and
Air Conditioning System
(894303)
• The Phaeton On-Board Power
Supply (895303)
• The Phaeton Convenience and
Safety Electronics (896303)
• The Phaeton Infotainment
System (897303)
• The Phaeton Air Suspension
(899303)
• The Phaeton Adaptive Cruise
Control (898303)
• The Phaeton Chassis (893303)
SSP270/241
Introduction
2
The Phaeton Name
The name Phaeton (or Phaethon) originally
derives from Greek mythology. Phaeton
(the “incandescent”) was the son of the
sun god Helios, who was the owner of the
sun chariot.
Derived from this, the word “phaeton” also
refers to the four-wheeled horse-drawn
walking coaches that became popular in the
18th century.
These phaetons are open owner-driver
carriages, featuring a trestle seat for two
persons with or without a canopy top.
Behind the trestle seat there is a seat for
one or two passengers facing forward.
Even now, these phaetons are driven
at special events. Original examples
have become extremely coveted
collectors’ items.
At the onset of the 20th century, the
term “phaeton” was applied to touring
carriages with a fabric canopy and without
side windows.
The Phonetics of Phaeton
How is it pronounced?
Phaeton is pronounced as follows:
fay - ton
The ending is spoken with an unvoiced
“N,” comparable to the pronunciation of
the words Futon or Flacon.
SSP270/151
SSP270/150
Introduction
3
Phaeton’sPlaceinAutomotiveHistory
Since 1910, August Horch endowed some
of his models with the “Phaeton” suffix.
Some examples include the 1931 Horch
18/90 hp 450 Phaeton and the 1911 Horch
12/28 hp Phaeton, as well as the 1937
Horch 853A Parade Phaeton only three of
which were built, and the last remaining
model of which recently sold for $334,000.
The choice of the name “Phaeton” for
the Volkswagen flagship links this vehicle
to the tradition of employing superior
quality-control requirements in the
production phase to provide the ultimate
in exclusivity for each future owner
of a Phaeton.
Horch 18/90 hp 450 Phaeton, 1931-32
Horch 853A Parade Phaeton, 1937
Horch 12/28 hp Phaeton, 1910-11
SSP270/169
SSP270/170
SSP270/168
4
Introduction
The Transparent Factory
Concept
Not only has the advent of the exclusive
Phaeton led to the building of an
impressive production line in Dresden,
it has also engendered a polished and
precisely-functioning logistics concept.
The transparent factory represents a
significant milestone for Volkswagen’s
customer-oriented manufacturing
and delivery.
In addition to these outstanding technical
production details, purchasers of this
high-quality luxury-class automobile can
expect a perfectly-arranged vehicle transfer
with all of the pageantry suitable to such
a special event.
Production Line
Contrary to the popular opinion that
automobile manufacture is irrevocably
linked with dirt and oil, the vision of
manufacturing evident in Dresden depicts
production in an almost noble light.
The core of the manufacturing process
features overlapping conveyor belts floored
with fine wood parquet. The result is a
production line with an atmosphere like that
otherwise only seen in elite luxury sports
car plants.
5
Introduction
SSP270/130
Logistics
An automated system guides baskets
containing the individual components used
for the assembly of each vehicle through
the factory. Each basket accompanies its
corresponding vehicle throughout the
assembly stage. This reduces wasted
motion during assembly.
The chassis for a specific vehicle, including
the engine, transmission and exhaust
system, and the corresponding body are
simultaneously assembled on different
floors. These major subassemblies are then
transported in glass elevators to a different
level, where they are joined into a complete
vehicle and the final assembly process
takes place.
Once the manufacturing process has been
completed, each Phaeton is once again
placed on the overlapping conveyor belt
before receiving its finishing touches and
its final check.
Delivery
An exclusive automobile cries out for the
appropriate stage-management of its
delivery. Customers are the center of
attention in the transparent factory’s
emotionally and technologically impressive
discovery area.
Potential Phaeton owners are treated to a
birds-eye view of production via live video
image during a Virtual Production Tour.
6
Introduction
Phaeton Technical Innovations
This is an overview. Detailed descriptions of
the individual topics can be found in this
and other Phaeton Self-Study Programs.
SSP270/053
• Rear window heated by practically
invisible tungsten threads.
• Fenders and spare tire recess made of
plastic.
• Extremely narrow body jointing,
PVC-free underbody protection.
• Doors, engine hood and luggage
compartment lid made of aluminum.
• Fully-galvanized body.
• Taillights with two-color
LED technology.
• Antennas invisibly
integrated in the
rear window.
• Superior paint, scratch resistant,
exceptional brilliancy.
• Air-conditioned 12- and 18-position
seats, keyless access function,
Adaptive Cruise Control,
multi-function steering wheel.
• Infotainment system with navigation
and radio/CD; CD changer in the
glove compartment; four-zone
air conditioning.
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