Vmac VR70 Manual de usuario

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VEHICLE MOUNTED AIR COMPRESSORS

System V90G120

2016-2011 Ford F250-F550 6.7L Diesel

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Installation Manual for VMAC

System V90G120

2016-2011 Ford F250-F550 6.7L Diesel

General Information..................................................................... 4

Before You Start....................................................................... 4

Additional Requirements .......................................................... 4

Part 1: Warranty and System ID................................................. 5

Part 2: Preparing for Installation............................................... 8

Part 3: Installing the Cooler, Bracket and Compressor.......... 14

3.1 Installing the Oil Cooler ...................................................... 14

3.2 Routing Battery Cables ...................................................... 15

3.3 Continuing Oil Cooler Installation....................................... 17

3.4 Installing Main Bracket....................................................... 19

3.5 Battery Cable and Relocated Battery Box.......................... 31

3.6 Washer Bottle..................................................................... 36

3.7 Air Filter Box....................................................................... 39

Part 4: Installing the Tank and Hoses....................................... 51

4.1 Installing the Tank and Brackets........................................ 51

4.2 Installing the Hoses............................................................ 53

4.3 Adding Oil to the System.................................................... 54

Part 5: Installing the Control Components .............................. 55

5.1 Routing the Wiring.............................................................. 56

5.2 Installing the components................................................... 57

5.3 Connecting the In-cab Wiring............................................. 61

5.4 Completing and Testing the Installation............................. 64

Part 6: Finishing the Installation................................................ 66

6.1 Before Starting the Engine Checklist.................................. 66

6.2 Safety Test ......................................................................... 66

6.3 Setup, Performance Testing and Adjustments................... 69

6.4 Auxiliary Air Receiver ......................................................... 70

Accessory Products from VMAC ............................................... 71

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Document #1930190

Installation Manual for VMAC System V90G120

2016-2011 Ford F250-F550 6.7L Diesel

Changes and Revisions

Version

Revision Details

Revised by/date

Checked by/date

Reviewed by/date

Implemented

ECN 13-013, ECN 14-018

JR 30 Apr 2014

MH 06 May 2014

RD 06 May 2014

12 May 2014

ECN 14-047

JR 14 Nov 2014

MH 20 Nov 2014

DB 19 Nov 2014

20 Nov 2014

ECN 18-135 Washer Btl

MSP 11 June 2018

KM/GB 12 Jun 2018

AWG 12 Jun 2018

13 June 2018

Important Information

This symbol is used to call your attention to instructions

concerning your personal safety. Watch for this symbol; it

points out important safety precautions, it means “attention,

become alert! Your personal safety is involved. Read the

message that follows and be alert to the possibility of personal

injury or death. Be alert; your safety is involved. While it is

impossible to warn about every conceivable hazard, let good

common sense be your guide.

This symbol is used to call your attention to additional

instructions or special emphasis on a specific procedure.

The information in this manual is intended for certified VMAC

installers who have been trained in installation procedures and for

people with mechanical trade certification who have the tools and

equipment to properly and safely perform the installation. Do not

attempt this installation if you do not have the appropriate

mechanical training, knowledge and experience.

Follow all safety precautions for under hood mechanical work. Any

grinding, bending or restructuring operations for correct fit in modified

trucks must follow standard shop practices.

All hoses, tubes, and wires that are rerouted or shifted

during installation must be secure so that they do not

contact excessively hot areas or sharp edges. Where

possible, use rubber coated P-clips. Follow the routing

suggestions in this manual and cover all hoses with the

supplied plastic loom.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

These instructions are a general guide for installing this system on

standard production trucks and do not contain information for

installation on non-standard trucks. This system may not fit special

order models or those which have had other changes without

additional modifications. If you have difficulty with the installation,

contact VMAC.

The VMAC warranty form is located at the back of this manual. This

warranty form must be completed and mailed or faxed to VMAC at

the time of installation for any subsequent warranty claim to be

considered valid.

To order parts, contact your VMAC dealer. Your dealer will ask for

the VMAC serial number, part number, description and quantity. To

locate your nearest dealer, call 1-888-241-2289.

All trademarks used in this manual are the property of the respective copyright holder.

The contents of this manual may not be reproduced in any form without the express

written permission of VMAC, 1333 Kipp Road, Nanaimo, BC V9X 1R3.

Printed in Canada

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

General Information

Before You Start

Read this manual before attempting installation so that you can

familiarize yourself with the components and how they fit on the

truck. Identify variations for different model years and different

situations that are listed in the manual. Open the package, unpack

the components and identify them.

All fasteners must be torqued to specifications. Use manufacturers

torque values for OEM fasteners. Apply Loctite 242 or equivalent on

all engine-mounted fasteners. Torque values are with Loctite

applied unless otherwise specified.

STANDARD GRADE 8 NATIONAL COARSE THREAD

Size

1/4

5/16

3/8

7/16

1/2

9/16

5/8

Foot-pounds (ft-lb)

110

170

280

Newton meter (N•m)

108

149

230

379

STANDARD GRADE 8 NATIONAL FINE THREAD

Size

3/8

7/16

1/2

5/8

Foot-pounds (ft-lb)

180

320

Newton meter (N•m)

122

244

434

METRIC CLASS 10.9

Size

M10

M12

M14

M16

Foot-pounds (ft-lb)

104

174

Newton meter (N•m)

141

236

Additional Requirements

Special Tools

Pneumatic fan wrench removal set (such as Lisle 43300) or a

manual fan pulley holder (such as KD3900)

OEM flywheel locking tool part number J42386.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Hose Information

Depending on other installed equipment, it might be

necessary to move the air/oil separation tank from its

intended location. The hoses used in VMAC compressor

systems have a specific inner liner that is compatible with

our compressor oil. Use of hoses other than those supplied

or recommended by VMAC may cause compressor damage

and may void your warranty. Please contact VMAC for

replacement hoses and further information.

Part 1: Warranty and System ID

□Complete the warranty form. The VMAC warranty form is located

at the back of this manual. This warranty form must be

completed and mailed or faxed to VMAC at the time of

installation for any subsequent warranty claim to be considered

valid.

System Identification and Operating Instructions

The System Identification Number Plate must be attached to the

vehicle at the time of installation. This plate provides information that

allows VMAC to assist in customer inquiries and the ordering of

parts.

□Mark and drill two 7/64”holes in the top of the cross member in

front of the OEM air filter box. Secure the plate with supplied

self-tapping screws

□Clean cross member beside the number plate and stick the

VMAC belt routing diagram to the cross member.

□Apply battery warning label to driver side of primary cooling

reservoir.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

□As part of the installation process, ensure that the safety and

operational instruction decal is affixed in an obvious location so

that it can be seen by vehicle operators. A good spot for this is

usually on the inside of the door or on the panel underneath the

steering wheel. (Figure 1.1).

Figure 1.1

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

□To alert any technicians that may service the vehicle, affix the

servicing caution/contact label in the engine compartment near

the hood latch in a visible location. Thoroughly clean the

selected area before affixing the label (figure 1.2)

Figure 1.2

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Part 2: Preparing for Installation

Preparation for installation is very important. Missing an item can

cause problems in the installation or even damage to components.

Check off each item as it is completed so that you do not miss any

preparation steps.

Ensure that you have filled out the VMAC Warranty

Registration. Install the System Identification Number Plate

and Operational Instruction Decal. (Please see Part 1 for

details).

□Locate the blunt-cut OEM SEIC wire harness, on the driver’s

side just below the OBDII port. You will need to find the

transmission park signal (blue with grey stripe wire).

□Use a multi-meter to verify the transmission park signal. Turn the

key to the RUN position (do not start the truck), as to supply

power to the dash display. The resistance should read close to

0-ohms in park and open circuit in all other gears. If this is

correct, put the car in park and turn the key to the off position.

There are multiple blue wires with various coloured stripes.

The transmission park signal needs to be electrically

verified with a multi-meter to ensure the correct wire is read.

□Mark transmission park signal wire for connection later in Part 5:

Installing the Control

Components.

□Disconnect batteries (both driver and passenger side).

□Drain coolant from both the primary and secondary radiators

(drain for primary coolant is on driver’s side, secondary coolant is

on passenger side). Start with the secondary radiator. Save

coolant to be reused later. Close drain caps when coolant has

been drained.

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