vitro Vitrolux E Manual de usuario
Vitrolux E / F
Preface
Stand 5/12
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User Manual
Vitrolux E / F
Vitrolux E / F
User Manual
Stand 5/12
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Note
Always keep the serial number shown on this page close to hand when contacting Vitro
Laser Solutions UG
Vitro Laser Solutions UG reserved the right to make technical changes to improve the
product
All measures have been taken to ensure this documentation is correct Please inform Vitro
Laser Solutions UG if you find any mistakes in the documentation
Copyright
The documentation is the Copyright of Vitro Laser Solutions UG
It is only intended for the proprietor and operating personnel T>he instructions and
information contained may not be copied in full or part, distributed or transferred by any
electrical data transfer methods or used for competitive purposes without authorized
approval Offenders will be liable to prosecution
Declaration of Conformity
We
Vitro Laser Solutions U
Ellerbusch 28
D-32429 Minden
assume the sole responsibility that the product
Typ : Vitrolux E/F
Serial Number:
fulfills the requirements stipulated in:
the relevant safety and health protection laws set out in the EEC machinery safety guidelines
89/392/EEC, 89/336/EEC and 73/23/EEC and amedments 91/368/EEC (20 06 91),
93/44/EEC (14 06 93), 93/68/EWG (22 07 93) as well as the 9
th
ordinance regulating safety
(Ordinace Regulating Machines, 9
th
GSGV),
the other appropriate EU guidelines, DIN EN 292 Part 1 and 2 (safety of machines), EN
60204 (equipping of machines), EN 60825 (radiation safety concerning laser equipment), EN
55011 (radio interference of electrical resources) EN 50082-2 (electromagnetic compatibility),
the accident prevention regulations concerning laser radiation (BGV B2), E DIN 5335 on
screening workplaces, safety related requirements and tests and national standards VDE
100 (directive for erecting high voltage systems) and VDE 0105 (operating high voltage
systems)
Minden,
A Sperling
Board of Managers
Vitrolux E / F
Preface
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Preface
This operating instruction manual provides detailed information on using the Vitrolux laser
system for subsurface engraving It contains safety information which ensures safe use of
the laser
It also contains instructions on installation, maintenance, fault location and troubleshooting
The spare parts list enables spare parts for the laser system to be ordered simply
The aim of this manual is to help you exploit the full potential of the laser system
The laser system will provide years of satisfaction when it is used and cared for properly
The documents provided should help to ensure this
Always keep the documentation available in the direct vicinity of the laser system Observe
all the information, notes, instructions and guidance contained in it This will prevent
accidents through incorrect operations, secure rights to claim under the full terms of
manufacturers guarantee and ensure that your laser system is always full functional
Vitro Laser Solutions UG constantly aims to improve its products For this reason it reserves
the right to make modifications and improvements which it deems necessary
However this does not involve any obligations to make reconstructions to laser systems
already supplied
The following symbols appear at important sections of this manual Observe the information
precisely and take particular care in such cases
Used symbols:
Warning
This symbol indicates the risk of fatal or severe personal injury if certain
behavioural regulations are ignored Where this symbol appears, ensure all the
relevant safety precautions are met
Caution
This notice warns you against material damage as well as financial and criminal
disadvantages (such as loss of the warranty rights, liability cases, etc )
Information
Here you will find important information and details on the effective, economic
and environmentally safe management of the system
Warning
You have to read the operating manual and understood the safety information
contained in it before starting up the laser system
Vitrolux E / F
Table of contents
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Table of contents
1. Safety ........................................................................................... 7
1.1 For your safety .................................................................................... 8
1.1.1 eneral information ............................................................................................ 8
1.1.2 Obligations of the proprietor ............................................................................. 8
1.1.3 Obligations of operating personnel ................................................................... 9
1.2 Liability ........................................................................................... 10
1.3 Accident prevention regulations ........................................................... 11
1.3.1 eneral information ...........................................................................................11
1.3.2 Laser system ......................................................................................................11
1.3.3 Protective measures from the operator ...........................................................13
1.3.4 Assembly and disassembly ..............................................................................14
1.3.5 Transport and assembly....................................................................................14
1.3.6 Storage ...............................................................................................................14
1.3.7 Maintenance and repair .....................................................................................15
1.3.8 Safety when out of service ................................................................................15
1.3.9 Electrics ..............................................................................................................15
1.3.11 Other points of danger ....................................................................................16
1.4 Intended use ..................................................................................... 17
1.5 Operation ......................................................................................... 18
1.6 Information labels and rating plates ....................................................... 18
2. Transport and installation ............................................................... 21
2.1 eneral information ............................................................................ 22
2.2 Transport ......................................................................................... 22
2.2.1 Transport vehicles .............................................................................................22
2.2.2 Notes on the packaging.....................................................................................22
2.2.3 Tilt and shock monitoring .................................................................................23
2.3 Installation ....................................................................................... 24
3. Product description ....................................................................... 25
3.1 Components comprising the laser system ............................................... 26
3.1.1 Overview .............................................................................................................26
3.1.2 View of the components ....................................................................................27
Vitrolux E / F
Table of contents
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3.2 Laser head ....................................................................................... 28
3.3 Scanner ........................................................................................... 29
3.4 Laser optics ...................................................................................... 30
3.5 Motor axis ........................................................................................ 31
3.6 Laser system switches ........................................................................ 33
3.7 Components in the control module box .................................................. 35
3.7 Components in the control module box .................................................. 35
3.7.1 Control unit ........................................................................................................35
3.7.2 Axis controller ....................................................................................................36
3.8 PC Console ...................................................................................... 37
3.9 Function setting safety contacts (Laser class 1 with doors only) .................. 37
4. Operation .................................................................................... 38
4.1 Power-on routine ............................................................................... 39
4.2a Load/engrave laser class 1 ................................................................. 39
4.2b Load/engrave laser class 4 ................................................................. 40
4.3 Shutdown procedure .......................................................................... 40
5. Maintenance ................................................................................ 41
5.1 eneral information ............................................................................ 42
5.2 Maintenance work and intervals ............................................................ 42
5.2.1 Fixed intervals ....................................................................................................42
5.2.2 Mantenance work as necessary ........................................................................42
5.3 Lubricate motor axles ......................................................................... 43
5.3.1 uide rails ..........................................................................................................43
5.3.2 X-axis ..................................................................................................................43
5.3.3 Y-axis ..................................................................................................................44
5.3.4 Z-axis ..................................................................................................................45
Vitrolux E / F
Table of contents
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5.4 Clean air filter ................................................................................... 46
5.5 Clean interior of the system ................................................................. 46
5.6 Clean the optics ................................................................................ 47
6. Troubleshooting ........................................................................... 48
6.1 eneral information ............................................................................ 49
6.2 Errors .............................................................................................. 49
6.2.1 System can't be switched on ............................................................................49
6.2.2 „Power" button does not work .........................................................................49
6.2.3 Laser does not engrave .....................................................................................49
6.2.4 Software works incorrectly ...............................................................................49
6.2.5 Software massage „Door open“ in closed .......................................................50
6.2.6 Engraving moved in glass .................................................................................50
6.2.7 Motives with defects always in the same place ...............................................50
6.2.8 Motives with streaks or strips ...........................................................................50
6.2.9 Motive rare to see ..............................................................................................51
6.3 Changing the lens .............................................................................. 51
6.4 Replacing the laser diode module .......................................................................51
7 Technical Data .............................................................................. 52
7.1 eneral Data ..................................................................................... 53
7.2 Environmental conditions .................................................................... 53
7.3 Electrical installations ......................................................................... 53
7.4 Laser............................................................................................... 53
8 Spare parts, special equipment ......................................................... 54
This chapter defines the spare parts and the related order numbers. This ensures
the correct definition of the necessary parts for orders. .................................. 54
8.1 rease for the axes bearings ................................................................ 55
8.2 Warning labels .................................................................................. 55
8.3 Diode module .................................................................................... 56
8.4 Lens ............................................................................................... 56
8.5 Laser safety glass .............................................................................. 56
8.6 Protection goggles ............................................................................. 56
8.7 lass tension tester ........................................................................... 57
9 Warranty ...................................................................................... 58
Vitrolux E / F
Safety
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1. Safety
Contents
This operating manual for your laser system contains important information on installation,
operation, maintenance, fault conditions and ordering spare parts We provide this
information to ensure safe, reliable operation of your laser system
All the safety information are necessary for safe use of the laser system and terms of liability
are contained in this chapter It also provides information on the intended use
Organization
___________________________________________________________
1 1 For your safety
1 1 1 General information
1 1 2 Obligations of the proprietor
1 1 3 Obligations of the operating personnel
1 2 Liability
1 3 Accident prevention regulations
1 3 1 General information
1 3 2 Laser System
1 3 3 Protective measures from the operator
1 3 4 Assembly and disassembly
1 3 5 Transport and assembly
1 3 6 Storage
1 3 7 Maintenance and repair
1 3 8 Safety when out of service
1 3 9 Electrics
1 3 10 Other points of danger
1 4 Intended use
1 5 Operation
1 6 Information labels and rating plates
___________________________________________________________
Objective
This chapter points out the potential dangers involved when using the laser system It
provides information on recognizing dangerous situations and should help to ensure you
operate the system in a safe, proper way
Read this operating manual, paying particular attention to this chapter, before starting
to use the laser system!.
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1.1 For your safety
1.1.1 eneral information
In addition to safety information, this operating manual provides:
a general description of the product
information on installing the laser system
instructions on operating the laser system
instructions on maintenance and upkeep
instructions on fault location and elimination
technical data
an overview of special optional equipment
a spare parts list
Always keep this operating manual and other documents related to the laser system close to
hand in the vicinity of the operating unit Operation of the system was explained when the
system was handed over Read this manual before operating the system for the first time,
paying particular attention to the safety information Sections marked by a symbol are of
special importance
Your laser system was tested at the factory However, risks are present in the case of
incorrect operation or misuse:
risk of fatal injury to operators, third-parties and animals in the vicinity of the laser system
risk of damage to the laser system and other property damage of the proprietor and third-
parties
for the efficient operation of the laser system
1.1.2 Obligations of the proprietor
The proprietor is obliged to ensure personnel working on the laser system:
are familiar with the basic regulations on safety and accident prevention and who have
received instruction on operating the laser system
has read the operating manual, the chapter on safety and the warning symbols, has
understood them and confirmed this with their signature
The proprietor is accountable for selecting operating personnel During selection, he or she
must pay attention to the suitability of personnel for using the laser system
The laser system operator must observe and maintain the following regulations:
the appropriate accident prevention laws
company laws on laser systems
the functional limits and safety regulations stipulated in the technical manuals
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The proprietor must instruct users regularly (at least once a year) on the dangers of laser
radiation
Warning
The proprietor is finally accountable for safety
This responsibility cannot be delegated to others
1.1.3 Obligations of operating personnel
All persons involved in operating the laser system are obliged:
to constantly ensure the safety of the laser system and third-parties
to read the operating instructions, the chapter on safety and the warning symbols, and to
confirm they have understood it by applying their signature
operate the laser system only when they are familiar with the laser system functionality,
its safety and emergency equipment and are in full control of it
Operating personnel must devote their full attention to working with the laser system
Warning
This not only concerns your safety but also that of colleagues and others in the
vicinity of the laser system!
Vitrolux E / F Safety
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1.2 Liability
Principally, our »General Terms of Business« apply Claims under the terms of warranty and
liability in the case of personal injury or property damage are excluded when they are the
result of one or more of the following causes
Non-intended use of the laser system
Unauthorized assembly, starting up, operation and maintenance of the laser system
Operation of the laser system with defect safety equipment or when safety or protection
equipment is incorrectly mounted or not functional
Failure to observe the information in the documentation in respect of laser system
operation, maintenance, upkeep and fault location
Unauthorized constructional modifications on the laser system
Insufficient monitoring of parts subject to wear
Improperly completed repairs
Catastrophes caused by foreign bodies and Acts of God
Note
The manufacturer only assumes the full terms of warranty for spare parts ordered
from him
Caution
No modifications, refitting or reconstruction may be made on the laser system
without authorization from the manufacturer All reconstruction work requires
written approval from Vitro Laser Solutions UG
Caution
Only use original spare parts and parts subject to wear It cannot be guaranteed
that parts obtained from other sources have been constructed and produced
according to the applicable load and safety requirements
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