Viessmann VITOTRANS 300 Instrucciones de funcionamiento

Service instructions

for contractors

VIESMANN

Vitotrans 300

Flue gas/water heat exchanger

for Vitoplex

with rated output 575 to 2000 kW and

for Vitorond

with rated output 630 to 1080 kW

VITOTRANS 300

5692 790 GB 1/2009 Please keep safe.

Please follow these safety instructions closely to prevent accidents and mate-

rial losses.

Safety instructions explained

Danger

This symbol warns against the

risk of injury.

!Please note

This symbol warns against the

risk of material losses and envi-

ronmental pollution.

Target group

These instructions are exclusively

designed for qualified personnel.

■ Work on gas equipment must only be

carried out by a qualified gas fitter.

■ Work on electrical equipment must

only be carried out by a qualified elec-

trician.

■ The system must be commissioned by

the system installer or a qualified per-

son authorised by the installer.

Regulations

Observe the following when working on

this system

■ all legal instructions regarding the pre-

vention of accidents,

■ all legal instructions regarding envi-

ronmental protection,

■ the Code of Practice of relevant trade

associations,

■ all current safety regulations as

defined by DIN, EN, DVGW, TRGI,

TRF, VDE and all locally applicable

standards,

■ Gas Safety (Installation & Use) Regu-

lations

– the appropriate Building Regulation

either the Building regulations, the

Building Regulation (Scotland),

Building Regulations (Northern Ire-

land),

– the Water Fittings Regulation or

Water Bylaws in Scotland,

– the current I.E.E. Wiring Regula-

tions.

If you smell gas

Danger

Escaping gas can lead to explo-

sions which may result in serious

injury.

■ Never smoke. Prevent naked

flames and sparks. Never

switch lights or electrical appli-

ances ON or OFF.

■ Close the gas shut-off valve.

■ Open windows and doors.

■ Remove all people from the

danger zone.

■ Notify your gas or electricity

supplier from outside the build-

ing.

■ Shut off the electricity supply to

the building from a safe place

(outside the building).

Safety instructions

5692 790 GB

If you smell flue gas

Danger

Flue gas can lead to life-threat-

ening poisoning.

■ Shut down the heating system.

■ Ventilate the boiler room.

■ Close all doors leading to the

living space.

Working on the system

■ When using gas as fuel, also close the

main gas shut-off valve and safeguard

against unauthorised reopening.

■ Isolate the system from the power sup-

ply and check that it is no longer 'live',

e.g. by removing a separate fuse or by

means of a main isolator.

■ Safeguard the system against unau-

thorised reconnection.

!Please note

Electronic modules can be dam-

aged by electro-static dis-

charges.

Touch earthed objects, such as

heating or water pipes, to dis-

charge static loads.

Repair work

!Please note

Repairing components which ful-

fil a safety function can compro-

mise the safe operation of your

heating system.

Replace faulty components only

with original Viessmann spare

parts.

Ancillary components, spare and

wearing parts

!Please note

Spare and wearing parts which

have not been tested together

with the heating system can com-

promise its function. Installing

non-authorised components and

non-approved modifications/con-

version can compromise safety

and may invalidate our warranty.

For replacements, use only orig-

inal spare parts from Viessmann

or those which are approved by

Viessmann.

Safety instructions

Safety instructions (cont.)

5692 790 GB

Commissioning, inspection, maintenance

Steps - commissioning, inspection and maintenance.......................................... 5

Further details regarding the individual steps....................................................... 6

Parts lists............................................................................................................ 16

Commissioning/service reports........................................................................ 21

Certificates

Declaration of Conformity..................................................................................... 22

Index

5692 790 GB

For further information regarding the individual steps, see the page indicated

Commissioning steps

Inspection steps

Maintenance steps Page

•1. Matching the setting of the boiler control unit............ 6

•2. Checking the connections of the neutralising

equipment and filling with neutralising agent

•3. Checking system pressure and commissioning the

system

•4. Readjusting the burner (only when retrofitting the

heat exchanger).............................................................. 6

• • 5. Shutting down the boiler system.................................. 6

••• 6. Visually inspecting the gaskets on the inspection

cover and flue gas collector.......................................... 7

•7. Cleaning the heating surfaces....................................... 10

•8. Replacing damaged gaskets......................................... 14

••• 9. Assembly in reverse order

••• 10. Checking the water quality............................................ 14

••• 11. Checking neutralising equipment as per the

manufacturer's instructions and replacing used

neutralising agent

••• 12. Restarting the boiler

••• 13. Filling in the service report for commissioning/

maintenance.................................................................... 15

•14. Operating and service documents................................ 15

Commissioning, inspection, maintenance

Steps - commissioning, inspection and maintenance

5692 790 GB

Matching the setting of the boiler control unit

Make the setting according to the infor-

mation in chapter "Additional informa-

tion, Coding" in the service instructions

for the control unit.

Readjusting the burner (only when retrofitting the heat

exchanger)

Burner service instructions

Shutting down the boiler system

Switch OFF/isolate the main isolator

(outside the boiler room) and safeguard

against unauthorised reconnection.

Commissioning, inspection, maintenance

Further details regarding the individual steps

5692 790 GB

Visually inspecting the gaskets on the inspection cover and flue

gas collector

ATop panel

BThermal insulation mat

CGauze mat

DInspection cover

EGasket

FCondensate drain

GLower flue pipe (flue gas outlet)

HConnection collar

Note on

Not when commissioning

Commissioning, inspection, maintenance

Further details regarding the individual steps (cont.)

5692 790 GB

HConnection collar KUpper flue pipe (flue gas inlet)

LGauze jacket for flue gas collector

MThermal insulation jacket for flue

gas collector

Commissioning, inspection, maintenance

Further details regarding the individual steps (cont.)

5692 790 GB

NUpper flue gas collector OGasket

Commissioning, inspection, maintenance

Further details regarding the individual steps (cont.)

5692 790 GB

Cleaning the heating surfaces

ATop panel

BThermal insulation mat

CGauze mat

DInspection cover

EGasket

GLower flue pipe (flue gas outlet)

HConnection collar

Commissioning, inspection, maintenance

Further details regarding the individual steps (cont.)

5692 790 GB

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