Vestil JMD-1000 Manual de usuario

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

JMD-1000 Multi-Purpose Tote Dumpers

Receiving Instructions

After delivery, remove the packaging from the product. Inspect the product closely to determine

whether it sustained damage during transport. If damage is discovered, record a complete

description of it on the bill of lading. If the product is undamaged, discard the packaging.

NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance

comply with laws, regulations, codes, and mandatory standards applied where the product is used.

Technical Service & Replacement Parts

For answers to questions not addressed in these instructions and to order replacement parts,

labels, and accessories, call our Technical Service and Parts Department at (260) 665-7586. The

department can also be contacted online at https://www.vestil.com/page-parts-request.php.

Electronic copies of Instruction Manuals

Additional copies of this instruction manual may be downloaded from

https://www.vestil.com/page-manuals.php.

Vestil Manufacturing Co.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or-Toll Free (800) 348-0868

Fax: (260) 665-1339

Web: www.vestil.com e-mail: HUinfo@vestil.comU

Table of Contents

Page

Specifications..…………………………………………………………………..….……………......

Signal Words…………....………………………………………………...…….……..…….............

Safety Instructions……………………………………………………………...………….…...........

JMD-1000-48 Exploded View and Bill of Materials………………….…………….….…..…….

JMD-1000-60 Exploded View and Bill of Materials………………………...……………...……

JMD-1000-72 Exploded View and Bill of Materials………………………………………..……

Using the Trach Tote Dumper…..…………….………...………………………..……..………....

Hydraulic Circuit Diagram……………………………………………………………………..…...

Record of Satisfactory Condition…………………………………………………………........…

Inspections & Maintenance….………………………………….…………………………………

8- 9

Troubleshooting……………………………………………………………………………………....

Labeling Diagram……………….………………..………………………………………………….

Limited Warranty……………………………………………………………………….……............

NOTE: A manual for the battery

powered (DC) modular power

unit should also be included with

your order. A copy of the MPU-

DC Gen2 manual can be

acquired at this address:

https://www.vestildocs.com/ma

nuals/MPU-DC,%20MANUAL.PDF

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

NOTE: If your model is not included on the webpage, or if you cannot access and/or print

the document, contact the Technical Service Dept. Contact information is provided on the

front page of this manual.

SPECIFICATIONS

Documents that provide specifications for self-propelled JMD-1000 series tote tilters are

available online to anyone who visits Vestil’s website. Specifications include dimensions, net

weight, and capacity information. To access the appropriate specifications document,

navigate to this webpage: https://www.vestil.com/product.php?FID=220. Scroll the page to

the “Product Specifications Table” and find the entry for the model you purchased. Click the

button in the “PDF” column that looks like a pencil inside a blue-bordered box. A PDF file will

open. This file is the specifications document for the model you selected. Print a copy of the

document and keep it with your copy of this manual.

The following is an exemplar specifications document for model JMD-1000-48.

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

SIGNAL WORDS

SIGNAL WORDS appear in this manual to draw the reader’s attention to important safety-related

messages. The following are signal words used in this manual and their definitions.

SAFETY INSTRUCTIONS

Vestil strives to identify foreseeable hazards associated with the use of its products, but no manual

can address every conceivable risk. Reduce the likelihood of injury by being mindful of the hazards

identified below and by inspecting & maintaining the product as instructed in INSPECTIONS &

MAINTENANCE on p. 8-9.

WARNING

Risks of serious personal injuries or death.

Read and understand the entire manual before assembling, using or servicing the device.

ONLY use the dumper to empty Vestil’s MPT-series trash totes. Only load the dumper with one MPT tote

at a time.

Load the dumper as instructed in USING THE TRASH TOTE DUMPER on p. 7. JMD-1000 series tote

dumpers must ONLY be used with Vestil Manufacturing Company’s MPT series trash totes.

Inspect the dumper before each use according to the inspection instructions on p. 8 & p. 9. DO NOT

use the machine unless it is in satisfactory condition. See RECORD OF SATISFACTORY CONDITION on p.

Apply the floor lock BEFORE dumping a tote (operating the chute). The floor lock should also be

applied whenever the dumper is not in use.

DO NOT move the dumper up or down slopes unless you can easily control the unit. If you must cross

sloped ground, always position yourself uphill to the dumper.

DO NOT stand beneath or travel under the dumper chute while it is elevated. ALWAYS stand to the

side of the dumper before operating the chute. Watch the chute and tote closely while the chute

cycles.

DO NOT use this dumper UNLESS every label shown in the LABELING DIAGRAM on p. 11 is in place,

undamaged, and easily readable. Contact the TECHNICAL SERVICE department to order

replacement labels. DO NOT use the dumper

until all replacement labels are applied.

Do not remove, alter, or obscure any label.

DO NOT exceed the capacity of the dumper. Capacity information appears in the applicable

SPECIFICATIONS document on page 2 as well as on label 1153. See LABELING DIAGRAM on p. 11. The

weight of the trash tote plus the weight of its contents must not exceed the capacity of the dumper.

DO NOT modify the dumper without first obtaining written approval from Vestil. Unapproved

modifications automatically void the LIMITED WARRANTY and could make the dumper unsafe to use.

DO NOT use the dumper on sloped surfaces. ONLY use it on level, even surfaces.

Before operating the dumper, make sure that there is sufficient overhead clearance for the chute

and trash tote to rotate through a complete cycle.

DANGER

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or

SERIOUS INJURY. Use of this signal word is limited to the most extreme

situations.

WARNING

Identifies a hazardous situation which, if not avoided, COULD result in DEATH

or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided, COULD result in MINOR

or MODERATE injury.

NOTICE

Identifies practices likely to result in product/property damage, such as

operation that might damage the product.

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

JMD-1000-48 EXPLODED VIEW AND BILL OF MATERIALS

(34-006-016)

ITEM

PART NO.

DESCRIPTION

QTY.

ITEM

PART NO.

DESCRIPTION

QTY.

34-514-020

WELDMENT, FRAME

34-514-020

WELDMENT, FRAME

34-538-004

WELDMENT, ROLLER CARRIAGE

34-538-004

WELDMENT, ROLLER CARRIAGE

15-525-007

HANDLE, WELDMENT

15-525-007

HANDLE, WELDMENT

15-527-004

SUB-ASSEMBLY, ROLLER

15-527-004

SUB-ASSEMBLY, ROLLER

34-112-008

PIN, HINGE

34-112-008

PIN, HINGE

01-118-001

BOLT, CYLINDER RETAINING

01-118-001

BOLT, CYLINDER RETAINING

11110

HEX BOLT, GRADE A, ZINC FINISH,

3/8"-16 X 1 3/4"

11110

HEX BOLT, GRADE A, ZINC

FINISH, 3/8"-16 X 1 3/4"

11209

1/2-13 X 1 1/2" LG HHCS - ASTM

A307 GRADE A, ZINC PLATED

11209

1/2-13 X 1 1/2" LG HHCS - ASTM

A307 GRADE A, ZINC PLATED

11211

HEX BOLT, GRADE A, ZINC FINISH,

1/2"-13 x 2"

11211

HEX BOLT, GRADE A, ZINC

FINISH, 1/2"-13 x 2"

64134

SPRING PIN

64134

SPRING PIN

34-016-058

BRACKET, TOTE RECEIVER

34-016-058

BRACKET, TOTE RECEIVER

16-132-216

CASTER, WHEEL, GFN-8/2-W

16-132-216

CASTER, WHEEL, GFN-8/2-W

16-132-227

CASTER, 8/3-SWB-NTP

16-132-227

CASTER, 8/3-SWB-NTP

11365

HHCS #2 Z-PLATED, 3/4 -10 x 3

11365

HHCS #2 Z-PLATED, 3/4 -10 x 3

23879

1/2"-20 x 2" SOCKET CAP SCREW

23879

1/2"-20 x 2" SOCKET CAP SCREW

33012

FLAT WASHER, LOW CARBON,

ZINC FINISH, 1/2"

33012

FLAT WASHER, LOW CARBON,

ZINC FINISH, 1/2"

33626

LOCK WASHER Z PLATED, Ø 1/2

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

JMD-1000-60 EXPLODED VIEW AND BILL OF MATERIALS

(34-006-017)

ITEM

PART NO.

DESCRIPTION

QTY.

ITEM

PART NO.

DESCRIPTION

QTY.

34-514-020

WELDMENT, FRAME

37030

1/2"-13 NYLON INSERT LOCK NUT, GRADE 2

34-538-004

WELDMENT, ROLLER CARRIAGE

36109

HEX NUT, GRADE A, PLAIN FINISH, 1/2"-13

34-538-005

WELDMENT, CARRIAGE & CHUTE

37274

3/4"-10 LOCK NUT

15-525-007

HANDLE, WELDMENT

11217

HEX BOLT, GRADE A, ZINC PLATED, 1/2-13 X 3

1/2"

15-527-004

SUB-ASSEMBLY, ROLLER

33622

SPLIT LOCK WASHER, CARBON STEEL, MEDIUM

ZINC FINISH, 3/8"

34-112-008

PIN, HINGE

33008

FLAT WASHER, LOW CARBON, USS, ZINC

PLATED, 3/8"

01-118-001

BOLT, CYLINDER RETAINING

36106

HEX NUT, GRADE A, ZINC PLATED, 3/8-16

11110

HEX BOLT, GRADE A, ZINC FINISH,

3/8"-16 X 1 3/4"

16-132-081-

001

FLOOR LOCK ASSEMBLY, RIGHT MOUNT

11209

1/2-13 X 1 1/2" LG HHCS - ASTM

A307 GRADE A, ZINC PLATED

11365

HHCS #2 Z-PLATED, 3/4 -10 x 3

11211

HEX BOLT, GRADE A, ZINC FINISH,

1/2"-13 x 2"

11105

HEX BOLT, GRADE A, ZINC PLATED, 3/8"-16 X 1"

64134

SPRING PIN

37024

NYLON INSERT LOCK NUT, GRADE 2, ZINC

FINISH, 3/8"-16

34-016-058

BRACKET, TOTE RECEIVER

99-024-003

GUARD/COVER/ENDCAP/PLUG

16-132-216

CASTER, WHEEL, GFN-8/2-W

99-021-912-

001

CYLINDER, HYDRAULIC, Ø1 1/2" x 48",

TELESCOPIC STYLE

16-132-227

CASTER, 8/3-SWB-NTP

34-516-018

WELDMENT, BRACKET, TOTE RECEIVER

23879

1/2"-20 x 2" SOCKET CAP SCREW

34-001-039

FINAL ASSEMBLY W/O SHIPPING

33012

FLAT WASHER, LOW CARBON, ZINC

FINISH, 1/2"

34-037-010

STOP BLOCK

33626

LOCK WASHER Z PLATED, Ø 1/2

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

JMD-1000-72 EXPLODED VIEW AND BILL OF MATERIALS

(34-006-018)

ITEM

PART NO.

DESCRIPTION

QTY.

ITEM

PART NO.

DESCRIPTION

QTY.

34-514-020

WELDMENT, FRAME

37030

1/2"-13 NYLON INSERT LOCK NUT, GRADE 2

34-538-004

WELDMENT, ROLLER CARRIAGE

36109

HEX NUT, GRADE A, PLAIN FINISH, 1/2"-13

15-525-007

HANDLE, WELDMENT

37274

3/4"-10 LOCK NUT

15-527-004

SUB-ASSEMBLY, ROLLER

11217

HEX BOLT, GRADE A, ZINC PLATED, 1/2-13 X

3 1/2"

34-112-008

PIN, HINGE

33622

SPLIT LOCK WASHER, CARBON STEEL,

MEDIUM ZINC FINISH, 3/8"

01-118-001

BOLT, CYLINDER RETAINING

33008

FLAT WASHER, LOW CARBON, USS, ZINC

PLATED, 3/8"

11110

HEX BOLT, GRADE A, ZINC FINISH,

3/8"-16 X 1 3/4"

36106

HEX NUT, GRADE A, ZINC PLATED, 3/8-16

11209

1/2-13 X 1 1/2" LG HHCS - ASTM

A307 GRADE A, ZINC PLATED

16-132-081-

001

FLOOR LOCK ASSEMBLY, RIGHT MOUNT

11211

HEX BOLT, GRADE A, ZINC FINISH,

1/2"-13 x 2"

11365

HHCS #2 Z-PLATED, 3/4 -10 x 3

64134

SPRING PIN

99-024-003

GUARD/COVER/ENDCAP/PLUG

34-016-058

BRACKET, TOTE RECEIVER

11105

HEX BOLT, GRADE A, ZINC PLATED, 3/8"-16 X

34-037-010

STOP BLOCK

37024

NYLON INSERT LOCK NUT, GRADE 2, ZINC

FINISH, 3/8"-16

16-132-216

CASTER, WHEEL, GFN-8/2-W

99-021-912-

001

CYLINDER, HYDRAULIC, Ø1 1/2" x 48",

TELESCOPIC STYLE

16-132-227

CASTER, 8/3-SWB-NTP

34-538-005

WELDMENT, CARRIAGE & CHUTE

23879

1/2"-20 x 2" SOCKET CAP SCREW

34-516-018

WELDMENT, BRACKET, TOTE RECEIVER

33012

FLAT WASHER, LOW CARBON,

ZINC FINISH, 1/2"

34-001-039

FINAL ASSEMBLY W/O SHIPPING

33626

LOCK WASHER Z PLATED, Ø 1/2

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

USING THE TRASH TOTE DUMPER

NOTE: Only use TCD-M dumpers with Vestil model MPT-1 or MPT-2 polyethylene trash totes.

Step 1: Mount an MPT-series trash tote on the tote support (the bottom part of what is referred to as the

“Carriage and Chute weldment” in the bill of materials for the applicable EXPLODED VIEW on p. 4, p. 5,

or p. 6). The chute must be in the home position (fully lowered) as shown in the following diagrams.

Each MPT-series tote includes a retaining bar. Adjust the height of the tote receiving brackets to fit over

the top of the retaining bar (of the tote) by loosening the bolts (11217) and nuts (37030) as shown in

the diagram. The brackets should be as low as possible but still allow the trash tote to be freely moved

on and off of the tote support without having to adjust the brackets. When you are satisfied with the

positions of the brackets, tighten the bolts and nuts.

Step 2: Move the tote dumper (JMD) next to the dumpster, or other large trash receptacle, that will

receive the contents of the trash tote. Move the JMD by grasping the handle and pushing it to the

dumping site. Position the JMD as shown in the following diagram: Rear casters in contact with the side

of the dumpster. Press the brake lever down to apply the floor lock.

Front

Dumpster

Handle

Tote receiver

bracket

Tote support (part of the “Carriage & Chute Weldment”)

Loosen bolts & nuts to

adjust positions of

receiver brackets

Retaining

bar

Step 3: Stand to the side of the dumper. Raise/tilt

the chute by pressing the (UP) button on the

hand control. Press the button until the power

unit stops. The power unit stops when the chute is

fully tilted. When the trash tote is empty, lower the

chute by pressing the (DOWN button on the

hand control. The power unit will automatically

stop when the chute is completely lowered.

Press lever

down to

apply lock

Floor lock

brake lever

Chute

Dumpster

Trash

tote

DOWN

Chute in

HOME position

Chute in HOME position

Chute in

dumping

position

(fully

elevated)

Front

Rear

Front

Rear

MPT-series Tote

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

HYDRAULIC CIRCUIT DIAGRAM

RECORD OF SATISFACTORY CONDITION

Refer to applicable EXPLODED VIEW on p. 4, p. 5, or p. 6. Also read the RECORD OF SATISFACTORY

CONDITION section of your MPU-DC-GEN2 owner’s manual.

After receiving the product and before putting it into service, make a record that describes its

appearance and operation. Photograph the modular power unit, frame, chute, tote retaining brackets,

tote support, handle, casters, and fasteners (bolts, nuts, etc.). Take close range photographs of all labels.

Cycle the chute all the way up and back down. Record observations about how the cylinder extends and

retracts, how the chute rotates, and all sounds heard as the chute moves. Collect the photographs and

writings in a single file. Mark the file appropriately to identify it. This file is a record of the machine in

satisfactory condition. During future inspections, compare your observations to this RECORD to determine

whether the machine is in satisfactory condition.

INSPECTIONS & MAINTENANCE

Also apply all INSPECTIONS AND MAINTENANCE instructions from the MPU-DC-GEN2 manual.

Do not use this machine unless it is in satisfactory condition. Restore all parts to satisfactory condition or

replace them with new, approved parts if restoration is not possible. DON’T GUESS! Do not continue to use

your tote dumper if you have any questions about its condition. Contact TECHNICAL SERVICE for

assistance.

All areas where rust and/or corrosion is present, or where the paint/powdercoat is damaged, should be

cleaned with a mild soup and water solution. Once dry, apply enough touchup paint to completely cover

the areas, if those areas were originally painted/powdercoated.

Before each use, inspect:

Battery charge status: Recharge the battery, if necessary.

Hydraulic system: Check hoses for pinches, kinks, punctures, leaks, etc. Check connections with the

cylinder for leaks, etc.

Electrical wiring: Check wiring for damage, such as exposed conductors, frays, kinks, and loose

connections.

Carriage & Chute weldment: Examine the tote receiver brackets, tote support, chute, and other parts of

the weldment for damage like bends, cracks, rust or corrosion. Each bracket should be solidly fastened to

the frame. Tighten loose bolts and nuts.

Item

Part no.

Description

Qty.

01-127-010

Manifold, aluminum, w/out valves,

LHL

01-135-052

2HP, 3PH, 1725RPM, Modified 56F,

208-230/460, 50/60HZ, TENV

01-143-908

Gear pump, 0.153DISP.

99-021-909

Cylinder, 2.5” x 18” ram style

99-153-006

Relief valve, 210bar, size 08

99-031-029

Inlet screen, 100 mesh, 2” pancake

99-153-038

Flow control, PC, 7/16-20, 2gpm

01-531-001

Velocity fuse, adjustable, brass

99-153-015

Valve, cartridge, NC

99-153-011

Check valve, nose in, side out, size

99-023-002

Reservoir, hydraulic, L-shaped,

1.16gal total, 1.0gal nominal

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

Frame: Check the welds and overall condition of pivot points, cylinder brackets (the attachment points

where the top and bottom of the cylinder are pinned to the frame and to the chute), handles, and chute.

Look for cracks, damaged welds, severe wear, rust and corrosion.

Cylinder and limit switches: Cycle the chute through a complete dumping sequence (fully

elevated/rotated and then back to the home position). When the chute reaches maximum dumping

height, the power unit should automatically stop running. Now press the DOWN button on the hand

control to lower the chute and confirm that. The piston should extend and retract smoothly without

binding or jerking. Listen for unusual sounds that might indicate binding during operation. Watch for

unusual movement. If you observe any unusual sound or movement, do not use the dumper until it has

been restored to normal operating condition.

Casters and wheels: confirm that all 4 casters roll smoothly and do not wobble. The rear casters should

swivel freely through 360°. The front wheels are rigid, i.e. do not swivel. Confirm that all casters and wheels

are securely attached to the frame. Look for damaged tread, significant wear, and other forms of

damage.

Floor locks: Apply floor lock. The floor lock will not prevent the machine from moving but resists

movement. Confirm that the floor pad of the floor lock solidly contacts the floor when the brake lever is

pressed down.

Labels: Labels should be easily readable, undamaged, and located approximately as shown in the

LABELING DIAGRAM on p. 11.

At least once per month, inspect the dumper as follows:

Modular power unit, pendant controller, wiring: Remove the cover. Examine wires for frays, cuts, tears,

etc. Inspect the oil reservoir, hoses, and fittings for leaks, kinks, punctures, etc.

Oil level: Remove the cover from the modular power unit. Then, fully raise the chute to the maximum

dumping position and observe the level of oil in the reservoir. The surface of the oil should be 1 inch to 1½

inches below the top of the tank. If oil is needed, add oil identified below in Oil specifications.

Fasteners: Check each fastener connection (nuts, bolts, pins, etc.). Tighten loose connections. Replace

all damaged fasteners.

Hydraulic hoses and electrical wires: Check each wire and hose for damage (frays, kinks etc.).

Oil specifications: At least once per year change the hydraulic oil. Change the oil if you notice cylinder

operation becoming spongy. Change oil immediately if it becomes gritty or looks milky (indicating that

water is present). To change the oil, put the chute in the fully lowered position. Drain the oil and replace it

with either Dexron transmission fluid or anti-wear hydraulic oil having viscosity grade of 150 SUS at 100°F

(ISO 32 cSt at 40°C).

Table of Contents Rev. 1/31/2023 JMD-1000, MANUAL

TROUBLESHOOTING

WARNING

Risk of serious personal injury or death.

DO NOT attempt to resolve any issue discussed below UNTIL the chute is fully lowered and the power

supply is disconnected.

Contact TECHNICAL SERVICE to discuss any issue that is not addressed in this guide or if you need

assistance implementing a solution described in this guide.

Issue

Possible causes

Solutions

1. Power unit doesn’t run when

UP button is pressed.

1a.Transformer fuse is blown.

b. No supply voltage.

c. Upper-travel limit switch is

closed or bad.

d. Faulty connection in control

circuit.

e. Bad control transformer.

f. Open motor relay coil.

g. (DC units) Low battery

voltage.

1a. Test with meter; replace if bad.

b. Test with meter. Check fuses,

breakers, and overloads to

determine the cause.

c. Inspect and test switch.

Replace if bad.

d. Test all parts of circuit with meter.

e. Check for 24 VAC; replace if

bad.

f. Test with meter; replace if bad.

g. Test with meter. Charge battery

if low (is motor relay LED on?)

2. Motor runs properly, but chute

doesn’t move when UP and

DOWN buttons pressed. Motor

and pump are quiet.

2a. Incorrect motor rotation.

b. Pump failure.

c. Low hydraulic fluid level.

2a. Verify motor shaft rotates

counterclockwise.

b. Consult factory for replacement.

c. Ensure oil reservoir is filled.

3. Motor hums, chatters, or

buzzes, or some type of squeal

can be heard, but the chute

either does not move or only

moves very slowly.

3a. See 2b above.

b. Excess voltage drop to motor

due to power wire size too

small, wire run too long, or

incoming voltage too low.

c. Pressure relief opening at full

pressure.

d. Contamination holding open

lowering valve or check valve.

3a. Same as 2b.

b. Check power installation for

adequacy. Check incoming

voltage while motor is running.

Correct problem(s).

c. Check for structural damage or

binding that prevents chute from

elevating. Check for chute

overload condition.

d. Remove and inspect. Clean the

valve with mineral spirits.

4. Chute elevates then slowly

lowers on its own, i.e. without

pressing the DOWN button.

4. See 3d above.

4. Same as 3d.

5. Chute lowers too slowly.

5a. Flow control spool is stuck.

b. Pinched hose.

c. Velocity fuse locking (chute

only slowly creeps down).

5a. Remove plug from FC port;

push down on the center of the

flow spool to ensure it moves freely.

b. Check pressure, supply, and

return hoses for kinks.

c. Bleed air per procedure

described on p. 20 of the MPU-DC

GEN2 manual.

6. Chute lowers too quickly.

6a. See 3d.

b. Flow control spool is stuck.

6a. Same as 3d.

b. Same as 5a.

7. Spongy or jerky chute motion.

7. Air in the hydraulic cylinders.

7. Bleed air per procedure

described on p. 20 of the MPU-DC

GEN2 manual.

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