VASTEX Autoflash Manual de usuario

Autoflash
Assembly, Operating, and Maintenance Instructions
For Vastex Autoflash Attachment with Touch Screen Controls
Serial Number:
(Please log your machine's serial number and date of purchase for future reference.)
Date:____/____/______
Electrical Drawing #: Rev:______
Doc. # 01-03-038
VTX
Vastex E-mail assistance
Purchasing & Product Info:
Electrical Support:
Tech Support, Mechanical Setup, and Operation:
Original Instructions
Vastex International, Inc.
7 Emery St
Bethlehem, Pa. 18015 USA
Phone# 610 625-2702 Fax# 610 625-2775
Web Site www.vastex.com
Authorized Representative in Europe:
Certification Experts BV
Nieuwstad 100 1381 CE Weesp,
The Netherlands
Tel : + 31 (0) 294 – 48 33 55
Fax : + 31 (0) 294 – 41 46 87
Year of Manufacture:
Contents Page#
•Introduction / Safety 2-3
•Spec Tag Info 4
•Stand Assembly 5-6
•Component Identification 7
•Assembly 7-8
•Controls / Operation 9
•Maintenance 10
•Troubleshooting 10
•Warranty / Terms & Conditions 11
•CE Declaration 12

The Instruction Manual and Safety Instructions must be read and understood by anyone
operating the Vastex Conveyor Curing System.
• The operator should read and understand the instruction manual before operating this equipment. Store instruction manual
and safety instructions near equipment for easy access to operators.
• VASTEX Autoflash attachment is for use on Vastex Flash units in accordance to the language in this manual. Do not use for
any other purpose unless authorized by Vastex International, Inc. Use of this equipment for any other purpose can be danger-
ous and may cause damage to this equipment, voiding the warranty.
• It is recommended that the area around this equipment be designated as a work area and only authorized employees be al-
lowed in the area.
• Children and pets must be kept clear of the work area.
• Do not place any objects on top of the Autoflash or Flash Head. Surfaces are hot!
• Never leave equipment unattended.
• Do not operate Autoflash with any cover or guard removed.
• Operator must be familiar with controls of the Autoflash and Flash Head.
• Before starting production, the operator must check that all covers and guards are in place, no material has been placed on or
under the Autoflash or Flash Head, and the work area is clear of obstructions.
• Always turn off power at the main disconnect at the end of production.
• In case an abnormal symptom occurs, for example excessive vibration, noise, and strong smell or smoke development, turn
off the VASTEX Autoflash and contact a qualified technician.
• Do not remove any cover or guard until power at the main disconnect is switched off and locked out. No unauthorized persons
are to be allowed inside the control boxes.
• Turn off and lock out power at the main disconnect before any cleaning or maintenance.
• Only qualified technicians should be allowed to make repairs on the VASTEX Autoflash.
• Noise and vibration: This equipment does not produce noise exceeding 70 dB(A) at workstations.
• Operating Temperature: Vastex Equipment should not be operated in temperatures below 40°F(5°C) or above 105°F
(41°C)
Congratulations, you have chosen a VASTEX Autoflash Attachment. VASTEX has been designing and building screen printing
equipment since 1960 and has the knowledge and expertise to supply a quality machine and help you keep it running for years to
come. VASTEX has innovated many of the features found in screen printing equipment today from control methods, modular fea-
tures, air movements, belt tracking and even the dual rotary manual press. All components are tested to be sure they work correctly
when the equipment leaves our factory.
Introduction
Safety
Pg. 2

• Stability during use, transportation, assembly, dismantling when out of service, testing, and foreseeable
breakdowns: This equipment is designed and expected to be stable during all foreseeable conditions, so long as the
procedures and instructions given in this manual are followed.
• Safe handling, transport, and storage: Before storing the unit, detach Flash Head from AutoFlash and store sepa-
rately. No special handling considerations are necessary, except to be aware of the weight of the equipment and take
standard precautions for moving such weights:
Autoflash (AF-120/AF-240) 51 Lb(25 kg) 31” x 22” x 14” (79 x 56 x 36 cm)
Please read and understand all parts of this manual to avoid any Residual Risks.
• Your Vastex Autoflash moves a high temperature heater. There is an inherent danger when dealing with a heat source of this
degree. These heaters are often run at temperatures near 1,000° F(538° C). Any body part or item that comes in direct contact
with the heater on the Flash Head will be damaged. The heaters are guarded against direct contact from all sides except the bot-
tom.
• The workspace that your Autoflash occupies must be kept clean and clear of debris.
• Do not store items, especially food or drink, on the top of your Vastex equipment.
• The room that you are operating your Autoflash in should be adequately ventilated. Please refer to the MSDS sheet of the ink you
are flashing/curing.
Safety (cont’d)
Residual Risks
Workspace
Pg. 3

Please read and understand your Flash Head manual before attempting to use or assemble this Autoflash Attachment. Flash head
manuals can be found at www.vastex.com or call us to have one emailed/mailed to you directly. This manual only covers the assem-
bly, operation, and maintenance of your Autoflash Attachment.
Placing your equipment into service and using your machine:
To place your machine into service, follow the assembly instructions on Pages 5-8.
To use your machine, reference the control section on Page 9.
Vastex Model #
Input Voltage
Rated Amp Draw
Heater output
Single or 3 Phase
Weight of Machine
Year of Manufacture
Important
Spec Tag
Pg. 4

Assembly (SHHD-STAND)
1) Remove all parts from the box they were shipped in.
2) Place Legs and Middle on floor as shown. Note hole
in left leg for orientation.
3) Install and Tighten
-(16) #14 Sheet Metal Screws
Use 3/8 Socket or Wrench
4) Install and Tighten (4x)
-Attach Wheel and Stud to each bracket with 1/2” nut.
Use 3/4 Socket or Wrench
-Attach Wheel bracket to Stand Legs using (2) #14
Sheet Metal Screws
Use 3/8 Socket or Wrench
5) Install and Leave Loose
-(4) 3/8 Bolts, lock washers, and nuts
6) Install and Leave Loose
-(4) 3/8 Bolts, washers, and lock washers
1
2
3
4
5
Pg. 5

Assembly (SH-STAND)
1) Install and Leave Loose
-(2) Legs
-(2) 1/4” Bolts and Nuts
Note Orientation of legs
2) Install and Leave Loose
-(1) Leg
-(2) 1/4” Bolts and Nuts
3) Install and Leave Loose
-(1) Leg
-(4) 1/4” Bolts and Nuts
4) Install and Tighten
-(4) Wheels with studs
-(4) 3/8” Nuts
Use 9/16 Socket or Wrench
1
4
3
2
Pg. 6

Flash Head
Detent Flash Head Driver
Loosen Locking Lever to Adjust
Height and Set Home Position
Main Power Switch
Foot Pedal
Heavy Duty Stand
AutoFlash Unit
*Max Height: 45"
*Min Height: 35"
*When using the Standard
Stand with your Autoflash
With casters Max Height: 42"
Min Height: 32"
With Levelers Max Height: 40"
Min Height : 30"
Cooling Fan
Component ID
Touch Screen
Select home position
Operator
Flash
1)Loosen 3/8 bolts with 9/16 wrench
2)Insert Autoflash tube as shown
3)Tighten 3/8 bolts, washers, lock
washers, and nuts with 9/16 wrench.
Operator
Flash
Installing AutoFlash Unit on to SHHD Stand
-Orientation is based on user operation
Pg. 7

1) Loosen 1/4” bolts with 7/16 wrench
2) Insert Autoflash tube as shown
3) Tighten 1/4” bolts and serrated nuts with 7/16
wrench.
Installing AutoFlash Unit on to Standard Stand
Assembly Cont’d
4) Insert Tube and Saddle Assembly along with
detent clamp as shown below.
5) Flash head attaches to Saddle Assembly using
(2) 3/8-16 bolts and washers. Tighten well with
9/16 wrench.
6) Install pitch knob and tighten until flash head is
level to your pallet.
7) Plug in your Autoflash and Flash head. Refer to
wiring diagram and Flash Head manual.
Do Not position the flash head over the control
box when in the home position. Excessive
heat can damage the electrical components.
45
Pg. 8

Operation
Power Switch
Power Light
Boot Screen
• Enter Home Screen Setup with Gear
• Set Dwell time with Arrows
• Press Go to Operate
• Select appropriate home Position
-See Pg 7 for desired orientation
• After pressing go, AutoFlash is
ready to run.
• Press Foot Pedal to activate
• Press Back to change Dwell Time
• Displays remaining Dwell Time.
• Press Cancel to return to home
position mid cycle.
Pg. 9

Maintenance and Troubleshooting
Safe maintenance and troubleshooting:
• Before beginning any maintenance or troubleshooting on your equipment, unplug your ma-
chine from its electrical outlet.
• The heat control and/or power switch should be switched off before plugging and/or unplug-
ging the power cord.
• Allow time for the equipment to cool before attempting any service on the heater
• Do not remove any panels with the equipment powered on; any such service must be per-
formed by qualified personnel only.
Troubleshooting Chart—Additional Considerations for AutoFlash Units:
Unit stops in wrong location Home and extended positions
incorrectly set Follow instructions on page 9 to
set
User wishes to reverse rotation
direction of AutoFlash N/A Follow instructions on page 9 to
reverse direction
Screen does not display anything Physical Damage or Power issue Please Call Vastex International
Symptom Possible Cause Solution
Maintenance:
WEEKLY
• Clean touchscreen with a light screen/lens cleaner. Do not saturate screen when cleaning. Power
off machine before cleaning.
• Clean foot pedal of any loose debris or dirt. Power off machine before cleaning.
In the event of a malfunction or breakdown:
Shut off power to the equipment and unplug from electrical outlet. Then, following the trouble-
shooting charts below. If this does not resolve your issue, please contact Vastex for support.
Pg. 10
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