Van Der Stahl PTT-100 V Manual de usuario

Printed SEP 2013

3rd Edition 3.01E

SIMPLE PEEL TENSILE TESTER WITH VISUAL INSPECTION UNIT

PTT-100 V

OPERATING INSTRUCTIONS

www.vanderstahl.com

096002C

PTT-100V Operating Instructions Ver3.01E

100V

15A以下

200V

20A

100V

20A

200V

30A

100V

20A、30A

Before using, always verify the voltage specification of your particular unit and operate it at the

correct voltages. Please note the following.

1 The voltage specification of your unit is listed on the label which displays the serial

number.

This label can be found on the machine body.

2 Please confirm the plug configuration on your specific unit.

The explanations and illustrations in this operator's manual utilize the plug configurations most

common in Japan.

Thank you for purchasing the simple peel tensile tester PTT-100V.

Please read all of the safety and operating instructions before operating this machine. Periodic

maintenance and proper operation are necessary to ensure safety when using PTT-100V.

Keep this manual on hand when operating the PTT-100V.

As a result of research to further improve the PTT-100V, some details in the operating instructions

may differ from your actual machine. For operating problems or product information, please

contact your local dealer.

Foreword

This manual is designed to cover machines of various voltages and

plug configurations

About the warning labels

The following marks are used in this manual to easily identify the conditions of risks, damages,

or some tips for the optimal use of your unit.

Caution ・・ Minorinjuriesordamagestotheunitmayoccurwhentheinstructionis

ignored.

Warning ・・ Severeinjuriesorfatalaccidentsmayoccurwhentheinstructionis

ignored.

Danger ・・ Criticalinjuriesorfatalaccidentswillalmostcertainlyoccurwhenthe

instructionisignored.

Attention ・・ ImportantNotesandRestrictions-Readthedirectionsinordertoavoid

misuseoftheunit.

TIPS ・・ GreatTipsandReferenceswhenusingtheunit-Highlyrecommend

readingthroughtheinformation.

Warning Voltages and plug configurations differ according to various worldwide specifications.

Always verify those of your particular unit before beginning operation. Connecting the

power cord to an outlet of a different specification is extremely hazardous.

PTT-100V Operating Instructions Ver3.01E

1 Specification ………………………………………………………………………………………… 7

2 Package Contents …………………………………………………………………………………… 7

3 Operating Precautions ……………………………………………………………………………… 8

4 Major Parts and Function ………………………………………………………………………… 10

5 Machine Installation ……………………………………………………………………………… 11

6 Preparation ………………………………………………………………………………………… 12

6-1 SettheThin-FilmGrips …………………………………………………………………………………………………………… 12

6-2 InserttheLens……………………………………………………………………………………………………………………… 12

6-3 ConnecttothePowerSource …………………………………………………………………………………………………… 13

6-4 TurnONthePowerSwitch ……………………………………………………………………………………………………… 13

7 Initial Setting of the Peel Tensile Tester ……………………………………………………… 14

7-1 <MENU15>RegisteringtheAdministratorandOperatorID………………………………………………………………… 14

7-1-1SettingtheAdministratorID ……………………………………………………………………………………………14

7-1-2SettinganOperatorID ……………………………………………………………………………………………………15

7-2 <MENU5>SettingtheDate …………………………………………………………………………………………………… 17

7-3 <MENU6>SettingtheTime …………………………………………………………………………………………………… 17

7-4 <MENU7>AdjustingtheTime ………………………………………………………………………………………………… 18

8 Set the Test Condition …………………………………………………………………………… 19

8-1 <MENU1>TestPatternSetting ………………………………………………………………………………………………… 20

8-2 <MENU2>SelecttheUnit……………………………………………………………………………………………………… 22

8-3 <MENU3>GripReturnFunctionSetting……………………………………………………………………………………… 22

8-4 <MENU4>PEAKHOLDSetting ……………………………………………………………………………………………… 23

8-5 <MENU10>SoundSetting……………………………………………………………………………………………………… 23

8-6 <MENU11>SettingLEDBrightness ………………………………………………………………………………………… 24

8-7 <MENU12>SelecttheInspectionMode …………………………………………………………………………………… 24

8-8 <MENU13>SettingtheLOTNumber………………………………………………………………………………………… 25

8-9 <MENU14>InputtingtheSealersSerialNumber………………………………………………………………………… 25

9 Proper Use of the Peel Tensile Tester ………………………………………………………… 26

9-1 OperationProcedure-withInspectionMode1-……………………………………………………………………………… 26

9-1-1PerformthevisualinspectionwithVIU………………………………………………………………………………… 27

9-1-2PerformthepeeltensiletestingwithPTT………………………………………………………………………………28

9-2 OperationProcedure-withtheInspectionMode2-………………………………………………………………………… 34

9-2-1HowtoperformtheInspectionMode2…………………………………………………………………………………35

9-3 AboutthePeelTestErrorDisplay ……………………………………………………………………………………………… 35

10 About the On-board Memory …………………………………………………………………… 36

10-1 <MENU8>HowtoDeletetheOn-boardData………………………………………………………………………………… 36

11 Transferring Data to the PC ……………………………………………………………………… 37

12 About the Daily Inspection ……………………………………………………………………… 38

12-1 <MENU9>HowtoPerformtheDailyInspection……………………………………………………………………………… 38

13 About Calibration ………………………………………………………………………………… 40

14 Replacing the Routine Maintenance Parts …………………………………………………… 41

14-1 Replacingthebattery……………………………………………………………………………………………………………… 41

14-2 ReplacingtheFuse………………………………………………………………………………………………………………… 42

15 Adjusting the VIU Photosensor ………………………………………………………………… 43

Table of Contents

PTT-100V Operating Instructions Ver3.01E

16 Electric Diagram …………………………………………………………………………………… 44

17 Error Fix Solutions ………………………………………………………………………………… 45

Exploded View / Parts List ……………………………………………………………………… 47

PTT-100V Operating Instructions Ver3.01E

These illustrations are not reduced equally.

Maximum peel strangth 100N

Units N, kgf, lbf

Sampling 100 point/sec

Increments 0.1N

Precision ±0.4% of full scale

Computer data interface USB

Operating temperature range +5 - 40 ºC/ 41 to 104 ºF

Operating humidity range 30 - 80%RH

Power

AC100V-AC240V 50/60Hz

Caution You will need the optional power cord and

plug when using the machine in the voltages

of greater than AC125V.

Power consumption 9W

Machine dimension W370 x D265 x H205 mm

Machine weight About 9Kg

LED White LED 3pcs.

Sensor Film detection sensor

Please make sure that all of the accessories described below are included.

If not, please contact your dealer.

Name Amount

Power cord 7A-125V (2m) 1

USB cable (1.5m) 1

Operating instructions 1

,QVSHFWLRQFHUWL¿FDWH 1

Protection cover 1

1 Specification

2 Package Contents

Peel Tensile Tester -PTT-

Visual Inspection Unit -VIU-

Other accessories

Thin-film grip ... 1 pc. Grip fixing pin ... 1 pc.

Film cutting template ... 1 pc. Specimen setting gauge ... 2 pcs. Tension spring for daily

inspection ... 1 pc.

Tension spring jig set for daily

inspection ... 1 pc.

For 25mmFor 10mm

PTT-100V Operating Instructions Ver3.01E

Operate the machine as described in the following safeguards.

Van der Stahl Scientific shall not be responsible for any damages results from the misuse of the

machine against this operating direction.

3 Operating Precautions

Warning

･This machine consists of the high performance sensor

and electric circuit that is applied by the distortion

gauge. Avoid rapid temperature change, high humidity,

water, dusts, and strong shock.

･This machine is tensile load measuring equipment. Do

not use the machine other than measuring tensile

load.

･The operating temperature range for this machine is

from 5 to 40 ºC (41 to 104 ºF). For accuracy, it is ideal

that the machine is used in the temperature described

in the certificate of inspection.

･Regardless of the power being ON or OFF, do not

twist or apply force exceeding rated capacity to the

sensor measurement axis.

･When tensile testing the material that might break or

whose fragment may scatter, please operate the

machine after making sure to protect yourself from

getting injured.

･Do not disassemble or modify the machine.

･Remove the thin-film grip on the measurement-side

when not using the machine in order to prevent the

damage to the measuring axis.

PTT-100V Operating Instructions Ver3.01E

For Safe Operation

Warning

Protective earth

In order to prevent electric shock, please make sure to connect

protective earth before turning on the machine main power.

3-pin power cord with the protective earthing terminal is used

for this machine. Please make sure to use the 3-pin power cord

with protective earthing terminal.

Necessity of protective earth

Do not cut or remove the line of protective earth either inside or

outside the machine. It will be extremely dangerous and will

cause electric shock or damage to the machine.

Defect of protective earth

If there seems to be defection in protective functions such as

protective earth or fuse, do not operate the machine. Also before

operating, please make sure those protective functions are

working properly.

Power cord and plug outlet

Do not use the extension cord or conversion adapter without

protective earth in order to prevent electric shock or fire. It will

deactivate the function of the protective earth.

Power source

Before turning on the main power, please confirm the connected

power source has this machine’s specified voltage and electric

power.

Fuse

In order to prevent fire, use the fuse with rated type, voltage,

and ampere. When replacing fuse, please make sure to turn OFF

the main switch and unplug the cord. Also do not short-circuit

the fuse holder.

Removing the body cover

Do not remove the body cover except for the person who is

allowed by Van der Stahl Scientific since there are some

high voltage parts inside machine.

PTT-100V Operating Instructions Ver3.01E

4 Major Parts and Function

Control Unit Panel

Rear view

VIU unit Sensor part

Clamp cam lever

Inspects the

sealing surface.

The load-cell for

measuring the load.

(Compression load

cell)

Control Panel

Used for operating the

machine or changing

the setting.

Pull up or push down

to open/close the

grip.

USB port

Grip part

Clamp and fix the

test piece.

Fuse

Power switch

A switch for turning ON

and OFF the power.

( I : ON, ○: OFF)

INSPECT button

Press when inspecting with

VIU and PTT units.

PASS/FAIL button

Used for inputting VIU pass or

fail.

PEEL START/ STOP button

Used to start or stop the peel

tensile testing.

SETUP button

This button is pressed

before starting the

operation to initialize the

sensor etc.

Arrow key

Used to move the cursor or

change the displayed content

at the menu mode.

ERROR lamp

Turns ON when the

abnormality occurs.

MENU button

Switch the menu mode

displayed on the screen.

ENTER key

Confirms the set

condition.

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