Valor Heating Intimate Instrucciones de montaje

5108567/01

INSTALLER GUIDE

INSTALLER: Please leave this guide with the owner

Intimate

(GC No. 32-032-54)

OPEN DECORATIVE

GAS FIRE

(Manufacturer ref 739)

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING CONVERSION KIT NO. 0595211 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Manufactured exclusively for British Gas & Scottish Gas by Valor Heating

For Service Phone 0845 950 0400

Safety First.

This gas fire is CE Approved and designed to meet the appropriate British Standards

and Safety Marks.

Quality and Excellence at the heart of every fire.

This fire has been manufactured to the highest standards of quality and excellence and

was manufactured under a BS EN ISO 9001 quality system accepted by the British

Standards Institute.

The Highest Standards

The manufacturer is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

The manufacturer is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Valor Heating, Erdington, Birmingham B24 9QP

www.valor.co.uk

Because our policy is one of constant development and improvement, details may vary

slightly from those given in this publication

Page 2

INSTALLER GUIDE

CONTENTS
Section Page
SAFETY 4
LIST OF ACCESSORIES 4
APPLIANCE DATA 5
GENERAL INSTALLATION REQUIREMENTS 6
APPLIANCE DIMENSIONS 11
UNPACKING 11
INSTALLATION OF APPLIANCE 12
BURNER AND SUPPLY PIPE INSTALLATION 14
CERAMIC COALS INSTALLATION 16
FITTING THE FIREFRONT 21
FULL OPERATING CHECKS 22
1 Final commissioning 23
2 Flame Supervision & Spillage Monitoring System 22
3 Spillage check. 22
SERVICING & PARTS REPLACEMENT 24
1 Checking the aeration setting of the burner. 25
2 To Remove the Burner Unit 25
3 To Remove the Pilot Unit 25
4 To Remove the gas valve 26
5 To Remove the Piezo Generator 26
6 To Grease the Control Tap 26
7 To Replace the Burner 27
8 To Remove the Main Burner Injector 27
SHORT LIST OF SPARES 28
Page 3
INSTALLER GUIDE

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read

the following guide to manual handling

The lifting weight of this appliance is 9 kg. One person should be sufficient to lift

the fire. If for any reason this weight is considered too heavy then obtain

assistance.

When lifting always keep your back straight. Bend your legs and not your back.

Avoid twisting at the waist. It is better to reposition your feet.

Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

Use gloves to provide additional grip.

Always use assistance if required.

2. LIST OF ACCESSORIES

The following accessories are available: -

Description Part Number

Replacement chairbrick 0552311

Page 4

INSTALLER GUIDE

3. APPLIANCE DATA

This product uses fuel effect pieces containing Refractory Ceramic Fibres (RCF), which

are man-made vitreous silicate fibres. Excessive exposure to these materials may cause

irritation to eyes, skin and respiratory tract. Consequently, it is important to take care

when handling these articles to ensure that the release of dust is kept to a minimum. To

ensure that the release of fibres from these RCF articles is kept to a minimum, during

installation and servicing we recommend that you use a HEPA filtered vacuum to remove

any dust and soot accumulated in and around the fire before and after working on the

fire. When replacing these articles we recommend that the replaced items are not broken

up, but are sealed within a heavy duty polythene bag, clearly labelled as RCF waste. This

is not classified as “hazardous waste” and may be disposed of at a tipping site licensed

for the disposal of industrial waste. Protective clothing is not required when handling

these articles, but we recommend you follow the normal hygiene rules of not smoking,

eating or drinking in the work area and always wash your hands before eating or

drinking.This appliance does not contain any component manufactured from asbestos or

asbestos related products.

This appliance does not contain any components manufactured from asbestos or asbestos

related products

*When converted using kit 0595211

Page 5

INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)

Input - Min. (Gross) 2.3kW (7,850 Btu/h) 4.0kW (13,650 Btu/h)

Burner Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in

w.g.)

37.0 ± 1.0 mbar (14.85 ±

0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Stereomatic Cat 82 - 074 Stereomatic Size 132

Pilot & Atmosphere Sensing

Device Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 -02 injector

Ignition Integral Piezo Spark Integral Piezo Spark

Aeration See section 12.1 Non-adjustable

4. GENERAL INSTALLATION REQUIREMENTS

4.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS 1251

BS 4543 Part 2

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 3

BS 6461 Part 1

BS 6891

BS 8303

In England and Wales, the current edition of the Building Regulations issued by the

Department of the Environment and the Welsh Office. In Scotland the current edition

of the Building Standards (Scotland) Regulations issued by the Scottish Executive. In

Northern Ireland, the current edition of the Building Regulations (Northern Ireland)

issued by the Department of the Environment for Northern Ireland. In the Republic of

Ireland the installation must also conform with the relevant parts of:

The current editions of:-

IS 813 “Domestic Gas Installations”

ICP3

IS327

All relevant national and local rules in force.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

4.2 In the United Kingdom,as supplied the appliance can be installed in the following

situations: -

To a fireplace complete with surround and hearth as shown in figure 1 and complying

with BS1251. The required fireplace, hearth, and clearance dimensions are shown in

Page 6

INSTALLER GUIDE

figure 1.

Into a fireplace that has a fireback of nominal size 400mm and conforming to BS1251.

Into a Replacement Chair Brick. Part number 0552311

Suitable flues and minimum flue sizes are as follows: -

225mm x 225mm conventional brick flue.

175mm diameter lined brick or stone flue.

200mm diameter factory made insulated flue manufactured to BS4543.

175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.

The minimum effective height of the flue must be 3m.

The flue must not be used for any other appliance or application.

Any chimney damper or restrictor should be removed. If removal is not possible, they

must be secured in the open position.

If the appliance is intended to be installed to a chimney that was previously used for

solid fuel, the flue must be swept clean prior to installation.

All flues should be inspected for soundness and freedom from blockages.

Page 7

INSTALLER GUIDE

Figure 1. Hearth and Fireplace

4.3 If the fireplace opening is an underfloor draught type, it must be sealed to stop

any draughts.

4.4 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be

fitted to a minimum class “O” – 100°C surround. The hearth material must be at least

12mm thick. The periphery of the hearth (or fender) should be at least 50mm above

floor level to discourage the placing of carpets or rugs over it (See figure 1).

The surface of the hearth must be sufficiently flat to enable the bottom of the front

surround and the bottom front cover to be aligned horizontally. Any excessive

unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.

4.4.1. ‘Hole-in-the-wall’ Installations

It is recommended that a hearth should be installed as in figure 1.

If a reduced depth Hearth is fitted, the fire must be installed so that the distance

from the base of the fireplace opening in the wall to the finished floor level is

75mm minimum. It is recommended that the reduced hearth has a depth from the

fixing plane of the fire of 100mm minimum. This is necessary to support the lower

front casting / firefront.

4.5 If the Fireplace opening is greater than the acceptable dimensions given in this

guide, do not use the back of a fire surround or marble to reduce the opening. This may

cause cracking of the surround back or marble

4.6 The appliance must not stand on combustible materials or carpets.

4.7 The minimum height from the top of the hearth to the underside of any shelf made

from wood or other combustible materials is as follows: -

•For a shelf up to 150mm deep

Minimum height = 860mm.

•For a shelf deeper than 150mm

860mm + 12.5mm for every 25mm depth over 150mm

(See Graph 1).

Page 8

INSTALLER GUIDE

4.8 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by

heat. They may scorch or become discoloured when close to a heating appliance. Please

bear this in mind when installing.

4.9 This appliance must not be installed in any room that contains a bath or shower or

where steam is regularly present.

4.10 An extractor fan may only be used in the same room as this appliance, or in any

area from which ventilation for the appliance is taken, if it does not affect the safe

performance of the appliance. Note the spillage test requirements detailed further on in

this manual. If the fan is likely to affect the appliance, the appliance must not be

installed unless the fan is permanently disconnected.

4.11 Normal adventitious ventilation is usually sufficient to satisfy the ventilation

requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and

in IE reference should be made to the current edition of IS 813 “Domestic Gas

Installations” which makes clear the conditions that must be met to demonstrate that

sufficient ventilation is available.

4.12 Propane gas appliances must not be installed in a room that is built entirely below

Page 9

INSTALLER GUIDE

Graph 1. Combustible shelf clearances

ground level (see BS 5871 Part 3).

4.13 If the appliance is to be fitted

against a wall with combustible

cladding, the cladding must be

removed from the area shown in

figure 2

4.14 Combustible side projections

up to 75mm forward of the fixing

plane of the fire are to be a

minimum of 125mm from the

fireplace opening (See figure 3)

4.14.1 Combustible side

projections greater than 75mm

forward of the fixing plane of the

fire are to be a minimum of

178mm from the fireplace opening

(See figure 3).

4.14.2 Non-combustible side projections to be 75mm from the fireplace opening (See

figure 3)

4.15 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the

appliance closes down after a period of operation for no apparent reason, the consumer

should be informed to stop using the appliance until the installation and appliance have

been thoroughly checked. The A.S.D will shut the appliance down if an unacceptable

amount of harmful products of combustion accumulate. Under no circumstances should

the A.S.D be altered or bypassed in any way. Only a genuine manufacturers replacement

part should be fitted. The individual A.S.D components are not replaceable.

4.16 A fireguard complying with BS 8423 should be fitted for the protection of young

children, the elderly, or the infirm.

Page 10

INSTALLER GUIDE

Figure 2. Removal of Combustible Cladding

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