Vacuubrand BVC control Manual de usuario

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BVC basic

BVC basic G

Instructions for use

Technology for Vacuum Systems

BioChem-VacuuCenter

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After sales service:

Contact your local dealer or call +49 9342 808-5500.

Trademark index:

VACUU•LAN® (US-Reg.No 3,704,401), VACUU•BUS®, VACUU•CONTROL®,

Peltronic®, VARIO® (US-Reg.No 3,833,788), VACUUBRAND®(US-Reg.

No 3,733,388) and also the shown company logos are trademarks of

VACUUBRAND GMBH + CO KG in Germany and/or other countries.

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Contents

Safety information!............................................................. 4

Important information! ......................................................................... 4

General information............................................................................. 6

Intended use........................................................................................ 6

Setting up and installing the system.................................................... 7

Ambient conditions.............................................................................. 7

Operation conditions ........................................................................... 8

Safety during operation ....................................................................... 8

Maintenance and repair......................................................................11

Technical data................................................................... 12

Wetted parts ..................................................................................... 13

System parts .................................................................................... 14

Use and operation ............................................................ 16

First steps: Installation...................................................................... 16

During operation............................................................................... 17

Filtration............................................................................................ 18

Filter and collecting bottle................................................................. 19

Cleaning and decontaminating ....................................... 21

Assembling of components ............................................ 24

Replacing the lter............................................................................ 24

Assembling a second VHCpro connection set ................................... 25

Assembling quick coupling bottle - pump unit ................................. 26

Quick coupling sets .......................................................................... 27

Accessories - spare parts................................................ 28

Troubleshooting ............................................................... 30

Repair - Maintenance - Return - Calibration................... 31

EC Declaration of Conformity of the Machinery ........... 34

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Safety information!

Important information!

+ Keep this manual complete and accessible to per-

sonnel at all times!

+ Read this manual carefully before installing or op-

erating the equipment. Observe the instructions

contained in this manual.

+ Do not modify the equipment without authorization.

This manual is an integral part of the equipment de-

scribed therein. It describes the safe and proper use

of the vacuum pump.

Make operating personnel aware of dangers arising

from the pump and the pumped substances.

VACUUBRAND disclaims any liability for inappropri-

ate use of these pumps and for damage from failure

to follow instructions contained in this manual.

This manual is only to be used and distributed in its com-

plete and original form. It is strictly the users’ responsibility

to check carefully the applicability of the guidance in this

manual with respect to his product.

Manual-no.: 999263/ 04/15/2016

The following signal word panels and safety

symbols are used throughout this manual:

This is the safety alert symbol. It is used to alert you to po-

tential personal injury hazards. Obey all safety messages

that follow this symbol to avoid possible injury and death.

NOTICE

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➨ DANGER indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

+ WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

• CAUTION indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to per-

sonal injury.

NOTICE

Formatting used in this manual:

Note: The signal word panels in all sections of this manual always refer

to all paragraphs of the same format (➨ / + / • / plain text) following each

signal word panel.

The document ”Safety information for vacuum equipment” is

part of this manual! Read the ”Safety information for vacuum

equipment” and observe the instructions contained therein!

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General information

+Read and comply with this manual before installing

or operating the equipment.

+Before operating the equipment read and comply

with the section ”Cleaning and decontamination”!

Remove all packing material, remove the product from its

packing-box, remove the protective covers from the inlet

and outlet ports and keep, inspect the equipment.

If the equipment is damaged, notify the supplier and the

carrier in writing within three days; state the item num-

ber of the product together with the order number and the

supplier’s invoice number. Retain all packing material for

inspection.

Do not use the equipment if it is damaged.

Intended use

+ The system and all system parts are not to be used on

humans or animals.

+ Prevent any part of the human body from coming in

contact with the vacuum.

+ Comply with notes on correct vacuum and electrical

connections, see section ”Use and operation”.

+The systems are designed for ambient temperatures

during operation between +10°C and +40°C. Check the

maximum temperatures.

Ensure that the equipment and all components are suit-

able for the intended application. Use the system only

for aspiration of liquids and for ltration.

NOTICE

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Setting up and installing the system

•Comply with maximum permissible pressures and

pressure differences; see section ”Technical data”. Do

not operate the pumping unit with overpressure at the

inlet or outlet.

Provide a rm level platform for the equipment. Ensure a

stable position of the equipment. Ensure that hose con- Ensure that hose con-

nections are mechanically stable.

Connect the BVC basic and BVC basic G to a suitable

vacuum supply (vacuum pump, local vacuum network

VACUU•LAN®).

The diameter of the an outlet tubing should be at the least

as large as the diameter of the pump connections.

Comply with all applicable and relevant safety require-

ments (regulations and guidelines), implement the re-

quired actions and adopt suitable safety measures.

Ambient conditions

+ Pay attention to the permissible maximum ambient

temperatures (see ”Technical data”).

To the best of our knowledge the equipment is in com-

pliance with the requirements of the applicable EC-direc-

tives and harmonized standards (see ”Declaration of con-

formity”) with regard to design, type and model, especially

directive DIN EN 61010-1. This directive gives, in detail,

conditions, under which the equipment can be operated

safely (see also IP degree of protection).

NOTICE

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Operation conditions

➨The devices have no approval for operation in or

for pumping of potentially explosive atmospheres.

➨ The devices are not suitable to pump:

- unstable substances and substances which react

explosively under impact (mechanical stress) and/

or when being exposed to elevated temperatures

without air,

-self inammable substances,

- substances which are inammable without air and

- explosive substance

➨The devices have no approval for operation below

ground.

+The devices are not suitable for suction of dust.

• Take into consideration interactions and chemical

reactions of used media.

Ensure that the materials of the wetted parts are com-

patible with the pumped substances, see section ”Tech-

nical data”.

Safety during operation

➨ Avoid interactions of the media in the collection bottle

absolutely.

Comply with material safety data sheets and notes on

safe use of the manufacturer.

Do not mix incompatible disinfectants and/or in-

compatible reagents / solvents as well as unknown

substances.

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➨ Adopt suitable measures to prevent the release of dan-

gerous, toxic, explosive, corrosive, noxious or polluting

uids, vapors and gases. In such cases, install an ap-

propriate collecting and disposal system and take pro-

tective action for pump and environment.

➨ If the equipment is used in combination with hazardous

materials (e. g., in medical-microbiological labora-

tories) check all relevant safety and health require-

ments and determine the applicability of regulatory

limitations prior to use if necessary.

Incompatible chemicals and

agents

Possible results of mixing with

sodium hypochlorite (chlorine

bleach)

Acids or acidic compounds

(e. g. hydrochloric acid,

aluminium chloride)

Release of chlorine gas

Ammonia containing compounds

(e. g. ammonium hydroxide,

quarternary ammonium salts)

Formation of explosive compounds,

release of chlorine gas and other

hazardous gases

Organic chemicals

(e. g. solvents, polymers,

amines, oils)

Formation of chlorinated organics,

release of chlorine gas and other

hazardous gases

Metals (e. g. copper, iron)

Hydrogen peroxide

Release of oxygen, overpressure,

rupture of a closed system

Reducing agents

(e. g. sodium thiosulfate)

Production of heat, boiling

Guanidine salts

(e. g. guanidine hydrochloride,

guanidine thiocyanate)

Release of toxic gases, e. g. chlo-

rine, chloramine, hydrogen cyanide

For example sodium hypochlorite (chlorine bleach)

➨ Avoid the formation of dangerous reactions / gases in

the BVC, especially in the collection bottle. If this is im-

possible dispose of dangerous gases at the outlet of

the pump appropriately.

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➨ Use appropriate safety work materials and methods if

necessary, e. g., steam sterilization, sterilization indica-

tors or germicides. For notes concerning the steriliza-

tion of wetted parts, see the “Technical Data” section

and “Cleaning and decontaminating”. It is the user´s

responsibility to ensure effective sterilization.

+ Check the collecting bottle regularly for cracks. Do nev-

er use a collecting bottle with cracks nor expose it to

vacuum.

+ Comply with applicable regulations when disposing of

chemicals. Take into consideration that chemicals may

be polluted. Take adequate precautions to protect peo-

ple from the effects of dangerous substances (chemi-

cals, thermal decomposition products of uoroelas-

tomers), wear appropriate safety-clothing and safety

glasses.

+Use only OEM spare parts and accessories; other-

wise safety and performance of the equipment as well

as the electromagnetic compatibility of the equipment

might be reduced.

The CE mark or the cTUVus mark (see rating plate)

may become void if original equipment manufacturer

parts are not used.

+ In case of leaks in the manifold, aspirated substances

might be released into the environment. Comply es-

pecially with notes on operation and use and mainte-

nance.

+Due to the residual leak rate of the equipment, there

may be an exchange of gas, albeit extremely slight, be-

tween the environment and the vacuum system. Adopt

suitable measures to prevent contamination of the

pumped substances or the environment.

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