V2 AYROS series Guía del usuario
ZIS332
IL 373-1
EDIZ. 22/08/2018
I
ATTUATORE ELETTROMECCANICO
230V/120V IRREVERSIBILE PER
CANCELLI SCORREVOLI FINO A
1200 KG DI PESO
GB
230V/120V ELECTRO-MECHANICAL
IRREVERSIBLE RACK ACTUATOR
FOR SLIDING GATES UP TO 1200 KG
F
OPERATEUR ELECTROMECANIQUE
230V/120V IRREVERSIBLE A
CREMAILLERE POUR PORTAILS
COULISSANTS JUSQU’A 1200 KG DE
POIDS
E
MOTOR ELECTROMECANICO
230V/120V IRREVERSIBLES A
CREMALLERA PARA PUERTAS
CORREDERAS HASTA 1200 KG DE
PESO
AYROS
200 mm
343 mm
178 mm
226 mm
334 mm
3 mm 328 mm
200 mm
343 mm
160 mm
74 mm
50 mm
100 mm
128 mm
206 mm
283 mm
ITALIANO
- 26 -
ENGLISH
- 27 -
INDEX
1 - GENERAL SAFETY INFORMATION ........................................................................................................................
1.1 - PRELIMINARY CHECKS AND IDENTIFICATION OF THE TYPE TO BE USED..........................................................
1.2 - TECHNICAL ASSISTANCE SERVICE...................................................................................................................
1.3 - EU DECLARATION OF CONFORMITY ...............................................................................................................
2 - TECHNICAL DATA ..................................................................................................................................................
3 - INSTALLATION OF THE MOTOR............................................................................................................................
3.1 - INSTALLATION OF THE MOTOR .......................................................................................................................
3.2 - MOUNTING THE RACK ...................................................................................................................................
3.3 - FIXING OF THE MOTOR...................................................................................................................................
3.4 - INSTALLING THE MAGNETIC LIMIT SWITCHES .................................................................................................
3.5 - MOTOR OVERRIDING SYSTEM ........................................................................................................................
3.6 - INSTALLATION LAYOUT ...................................................................................................................................
4 - CONTROL UNIT......................................................................................................................................................
4.1 - POWER SUPPLY...............................................................................................................................................
4.2 - FLASHING LIGHT.............................................................................................................................................
4.3 - COURTESY LIGHTS..........................................................................................................................................
4.4 - ACTIVATION INPUTS........................................................................................................................................
4.5 - STOP...............................................................................................................................................................
4.6 - PHOTOCELLS ..................................................................................................................................................
4.7 - SAFETY RIBBONS ............................................................................................................................................
4.8 - EXTERNAL AERIAL...........................................................................................................................................
4.9 - ELECTRICAL CONNECTION..............................................................................................................................
4.10 - PLUG IN RECEIVER ........................................................................................................................................
4.11 - ADI INTERFACE .............................................................................................................................................
5 - CONTROL PANEL ...................................................................................................................................................
5.1 - DISPLAY ..........................................................................................................................................................
5.2 - USE OF THE KEYS FOR PROGRAMMING..........................................................................................................
6 - ACCESSING THE CONTROL UNIT SETTINGS.........................................................................................................
7 - QUICK CONFIGURATION.......................................................................................................................................
8 - LOADING THE DEFAULT PARAMETERS ................................................................................................................
9 - INSTALLATION MENU............................................................................................................................................
9.1 - AUTOMATIC LEARNING OF THE RUN LIMITS ...................................................................................................
9.2 - MANUAL HANDLING ......................................................................................................................................
10 - EMERGENCY DEAD MAN OPERATION...............................................................................................................
11 - READING OF CYCLE COUNTER ...........................................................................................................................
11.1 - SIGNAL OF SERVICE REQUIRED .....................................................................................................................
12 - PROGRAMMING THE CONTROL UNIT................................................................................................................
13 - OPERATION DEFECTS ..........................................................................................................................................
14 - TESTING AND START-UP......................................................................................................................................
15 - MAINTENANCE....................................................................................................................................................
16 - DISPOSAL OF THE PRODUCT..............................................................................................................................
28
29
30
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31
32
32
33
33
34
35
35
36
36
36
36
36
36
37
37
37
38
39
39
40
40
40
41
41
41
42
42
42
42
43
43
44
49
50
50
50
ENGLISH
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AUTOMATION DEVICE
INSTALLERS MANUAL
1 - GENERAL SAFETY INFORMATION
mPrior to proceeding with installation, it is essential the
instructions be read in full, since they contain important
information regarding safety, installation, use and
maintenance.
AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE WITH
THE EUROPEAN REGULATIONS IN FORCE:
EN 60204-1, EN 12445, EN 12453, EN 13241-1, EN 12635
• The installer must provide for a device (es. magnetotermical
switch) ensuring the omnipolar sectioning of the equipment
from the power supply. The standards require a separation of
the contacts of at least 3 mm in each pole (EN 60335-1).
• The plastic case has an IP44 insulation; to connect flexible or
rigid pipes, use pipefittings having the same insulation level.
• Installation requires mechanical and electrical skills, therefore it
shall be carried out by qualified personnel only, who can issue
the Compliance Certificate concerning the whole installation
(Machine Directive 2006/42/CEE, Annex IIA).
• Also the automation upstream electric system shall comply with
the laws and rules in force and be carried out workmanlike.
• We recommend to make use of an emergency button, to be
installed by the automation (connected to the control unit
STOP input) so that the gate may be immediately stopped in
case of danger.
• For correct installation of the system, we recommend following
the instructions issued by UNAC very carefully
• This instruction manual is only for qualified technicians, who
specialize in installations and automations.
• The contents of this instruction manual do not concern the end
user.
• Every programming and/or every maintenance service should
be done only by qualified technicians.
• Anything not expressly described in these instructions is
prohibited; unforeseen uses may be a source of danger to
people and property.
• Do not install the product in explosive environments and
atmospheres: the presence of inflammable gases or fumes is a
serious safety hazard.
• Do not make any modifications to any part of the automation
device, or the accessories connected to it, unless described in
this manual.
• Any other modifications will void the warranty on the product.
• The installation steps should be conducted so as to avoid rainy
weather, which can expose electronic circuits to dangerous
water seepage.
• All operations requiring the casing of the device to opened
should be performed with the control unit disconnected from
the electricity supply and with a warning notice displayed, for
example: ”CAUTION, MAINTENANCE IN PROGRESS”.
• Avoid exposing the device close to sources of heat and flame.
• In the event of interventions on automatic or differential
breakers or fuses, it is essential that faults be identified and
resolved prior to resetting. In the case of faults that cannot
be resolved using the information to be found in this manual,
consult the V2 customer assistance service.
• V2 declines all responsibility for failure to comply with good
construction practice standards in addition to structural
deformation of the gate that might occur during use.
• V2 reserves the right to make modifications to the product
without prior warning.
• Installation/maintenance personnel should wear individual
protection devices (IPDs), such as overalls, safety helmets, boots
and gloves.
• The ambient operating temperature should be that indicated in
the technical characteristics table.
• The automation device should be shut down immediately in
the event of any anomalous or hazardous situation; the fault
or malfunction should be immediately reported to the person
responsible.
• All safety and hazard warnings on the machinery and
equipment should be complied with.
• Electromechanical actuators for gates are not intended to be
used by people (including children) with diminished physical,
sensory or mental capacity, or lacking in experience or
knowledge, unless they are under supervision or have been
instructed in use of the actuator by a person responsible for
safety.
V2 has the right to modify the product without previous
notice; it also declines any responsibility to damage or
injury to people or things caused by improper use or wrong
installation.
ENGLISH
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1.1 - PRELIMINARY CHECKS AND IDENTIFICATION OF THE TYPE TO BE USED
The automation device should not be used until installation, as specified in “Testing and start-up”, has been performed.
It should be remembered that the device does not compensate for defects caused by improper installation, or poor maintenance, thus, prior
to proceeding with installation, ensure that the structure is suitable and meets current standards and, if necessary, perform any structural
modifications aimed at the implementation of safety gaps and the protection or segregation of all crushing, shearing and transit zones, and
verify that:
• The gate has no friction points, either during closing or opening.
• The gate must be equipped with mechanical stoppers.
• The gate is well balanced, i.e. there is no tendency to move spontaneously when stopped in any position.
• The position identified for fixing the motor reducer allows easy and safe manual manoeuvring, compatible with the size of the motor
reducer itself.
• The support on which the automation device will be fixed is solid and durable.
• The mains power supply to which the automation device is connected has a dedicated safety earthing system and differential breaker
with tripping current less than or equal to 30 mA (the breaker gap distance should be greater than or equal to 3 mm).
Warning: The minimum safety level depends on the type of use; please refer to the following outline:
CLOSURE USE TYPE
TYPE OF ACTIVATION
COMMANDS
GROUP 1
Informed people
(use in private area)
GROUP 2
Informed people
(use in public area)
GROUP 3
Informed people
(unlimited use)
Man-present command A B Not possible
Remote control and closure in
view (e.g. infrared)
C or E C or E C and D or E
Remote control and closure not
in view (e.g. radio)
C or E C and D or E C and D or E
Automatic control
(e.g. timed closure control)
C and D or E C and D or E C and D or E
GROUP 1 -Only a limited number of people are authorised for use, and closure is not in a public area. Examples of this type are gates inside
business premises, where the sole users are employees, or a part of them who have been suitably informed.
GROUP 2 - Only a limited number of people are authorised for use, but in this case, closure is in a public area. An example of this may be a
company gate that accesses onto a public street, and which is only used by employees.
GROUP 3 - Anyone can use the automated closure, which is thus located on public land. For example the access gate to a supermarket or
an office, or a hospital.
PROTECTION A - Closure is activated by means of a control button with the person present, i.e. with maintained action.
PROTECTION B - With the person present, closure is activated by a command controlled by means of a key-switch or the like, in order to
prevent use by unauthorised persons.
PROTECTION C - Restricts the force of the leaf of the door or gate. I.e., in the case of the gate striking an obstacle, the impact force must
fall within a curve established by the regulations.
PROTECTION D - Devices, such as photocells, capable of detecting the presence of people or obstacles. They may be active on just one side
or on both sides of the door or gate.
PROTECTION E - Sensitive devices, such as footboards or immaterial barriers, capable of detecting the presence of a person, and installed in
such a way that the latter cannot be struck in any way by a moving leaf or panel. These devices should be active within the entire “danger
zone” of the gate. The Machinery Directive defines “Danger Zone” as any zone surrounding and/or near machinery where the presence of
an exposed person constitutes a risk to the health and safety of that person.
The risk analysis should take into consideration all danger zones for the automation device, which should be appropriately
protected and marked.
In a clearly visible area, apply a sign with information identifying the motorised door or gate.
The installer should provide the user with all the information relating to automatic operation, emergency opening and
maintenance of the motorised door or gate.
ENGLISH
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1.2 - TECHNICAL ASSISTANCE SERVICE
For any installation problem please contact our Customer Service
at the number +39-0172.812411 operating Monday to Friday
from 8:30 to 12:30 and from 14:00 to 18:00.
1.3 - EU DECLARATION OF CONFORMITY
AND DECLARATION OF INCORPORATION OF
PARTLY COMPLETED MACHINE
Declaration in accordance with Directives: 2014/35/UE (LVD);
2014/30/UE (EMC); 2006/42/CE (MD) ANNEX II, PART B
The manufacturer V2 S.p.A., headquarters in Corso Principi di
Piemonte 65, 12035, Racconigi (CN), Italy
Under its sole responsibility hereby declares that:
the partly completed machinery model(s):
AYROS400D-230V
AYROS800D-230V
AYROS1200D-230V
AYROS1200D-120V
Description: electromechanical actuator for sliding gates
• is intended to be installed on sliding gates, to create a machine
according to the provisions of the Directive 2006/42/EC.
The machinery must not be put into service until the final
machinery into which it has to be incorporated has been
declared in conformity with the provisions of the Directive
2006/42/EC (annex II-A).
• is compliant with the applicable essential safety requirements
of the following Directives:
Machinery Directive 2006/42/EC (annex I, chapter 1)
Low Voltage Directive 2014/35/EU
Electromagnetic Compatibility Directive 2014/30/EU
Directive ROHS2 2011/65/CE
The relevant technical documentation is available at the national
authorities’ request after justifiable request to:
V2 S.p.A.
Corso Principi di Piemonte 65, 12035, Racconigi (CN), Italy
The person empowered to draw up the declaration and to provide
the technical documentation:
Antonio Livio Costamagna
Legal representative of V2 S.p.A.
Racconigi, il 01/06/2015
ENGLISH
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2 - TECHNICAL DATA
AYROS
400D-230V
AYROS
800-230V
AYROS
1200-230V
AYROS
1200-120V
Gate maximum weight 400 kg 800 kg 1200 kg 1200 kg
Power supply 230Vac / 50Hz 230Vac / 50Hz 230Vac / 50Hz 120Vac / 60Hz
Maximum power 350 W 500 W 600 W 600 W
Full load current 1,7 A 2 A 2,6 A 4,3 A
Running capacitor 8 μF 10 μF 12 μF 36 μF
Start off capacitor 18 μF 18 μF 25 μF 75 μF
Gate maximum speed 0,16 m/s 0,16 m/s 0,16 m/s 0,18 m/s
Maximum thrust 400 N 670 N 950 N 950 N
Duty cicle 30 % 30 % 30 % 30 %
Pinion M4 - Z18 M4 - Z18 M4 - Z18 M4 - Z18
Operation temperature -20 ÷ +55 °C -20 ÷ +55 °C -20 ÷ +55 °C -20 ÷ +55 °C
Weight 14 kg 15 kg 16 kg 16 kg
Protection IP44 IP44 IP44 IP44
Maximum load on 24 Vac attachments 10 W 10 W 10 W 10 W
Protection fuses 10 A 10 A 10 A 15 A
ENGLISH
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3 - INSTALLATION OF THE MOTOR
3.1 - POSITIONING OF THE MOTOR
To fix AYROS, follow the instructions below:
1. use the measurements indicated in the drawing for the
foundations
2. Arrange for one or two pipes for the passage of electric cables
3. Assemble the 4 clamps on the anchoring plate and fix them
with the 4 bolts issued with the motor
4. Pour the concrete and position the anchoring plate
mWARNING: check that the plate be on a perfectly
levelled surface and parallel to the gate
5. Wait for the complete setting of the concrete
6. Unscrew the bolts fixing the base to the clamps and put the
motor on the plate
7. Adjust the 4 grains to make the motor be perfectly levelled
8. Control that the motor is perfectly parallel to the gate, then
insert the 4 washers Rand lightly screw the 4 bolts D
m WARNING: put the washer G into the hole for the
passing of the cables as shown in the picture. Pierce the
washer to let the cable to be connected to the control
unit pass, paying attention to the dimensions in order to
avoid the entrance of insects and other small animals.
50 mm200 mm
20 mm343 mm
60mm
10cm
30cm
10cm
ENGLISH
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3.2 - MOUNTING THE RACK
1. Release the motor and turn the gate completely open.
2. Fix all the rack elements to the gate, making sure that
they stand at the same height than the motor pinion.
The rack MUST BE positioned 1 or 2 mm over the
pinion of the motor all the gate length.
3.3 - FIXING OF THE MOTOR
Check the following points:
1. the motor must be on a levelled surface and perfectly
parallel to the gate
2. the distance between pinion and rack must be
1 or 2 mm. If needed, adjust the 4 grains
3. the rack must be trued up with the pinion of the motor
4. the minimum distance between the maximum overall of
the gate and the case of the pinion of the motor must
be of at least 5 mm
5. Check the above indicated conditions and proceed
fixing the 4 bolts Danchoring the motor to the plate.
97 mm
2 mm
>5 mm
D
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