USFilter V-2000 Manual de usuario
SERIES V-2000
CHLORINATOR
3000 LB/24 HR
AUTOMATIC CONTROL
BOOK NO. IM 25.055AC UA ISSUE C
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
EQUIPMENT SERIAL NO. _________________
DATE OF START-UP _____________________
START-UP BY ___________________________
Prompt service available from nationwide authorized service contractors.
ORDERING INFORMATION
Inorderforustofillyourorderimmediatelyandcorrectly,pleaseordermaterialbydescriptionandpartnumber,asshowninthis
book. Also,please specify the serial numberof the equipment on whichthe parts will be installed.
WARRANTY
Sellerwarrants for a periodof one yearafter shipment that theequipment or material ofits manufacture is freefrom defects in
workmanshipandmaterials. Corrosion or other decompositionbychemical action is specifically excludedasa defect covered
hereunder,exceptthisexclusionshallnotapplytochlorinationequipment.Sellerdoes not warrant (a) damage caused by use of
the items for purposes other than those for which they were designed, (b) damage caused by unauthorized attachments or
modifications,(c)productssubject to any abuse, misuse, negligence oraccident, (d)products wherepartsnotmade,supplied,
orapproved by Sellerare used and inthe sole judgement ofthe Seller suchuse affectsthe products’ performance,stability or
reliability, and (e) productsthat have been altered or repairedin a manner in which, inthe sole judgement of Seller, affects the
products’performance,stabilityorreliability. SELLER MAKES NO OTHER WARRANTY OF ANY KIND, AND THE FOREGO-
ING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR OF FITNESS OF THE MATERIAL OR EQUIPMENT FOR ANY PARTICULAR PURPOSE EVEN
IF THAT PURPOSE IS KNOWN TO SELLER. If Buyer discovers a defect in material or workmanship, it must promptly notify
Sellerin writing; Seller reserves the right to require the return of such defectivepartstoSeller,transportationchargesprepaid,to
verifysuch defect before this warrantyisapplicable.Innoevent shall such notification bereceivedbySellerlaterthan 13 months
afterthedate of shipment. No actionforbreachof warranty shall be broughtmorethan 15 months after the dateofshipment of
theequipmentor material.
LIMITATION OF BUYER’S REMEDIES. The EXCLUSIVE REMEDY for any breach of warranty is the replacement f.o.b.
shippingpointofthedefective part or parts of the material or equipment. Any equipmentor materialrepaired orreplaced under
warrantyshallcarry the balance of the original warrantyperiod,ora minimum of three months. Seller shallnot beliablefor any
liquidated,special,incidentalorconsequential damages, including without limitation, loss of profits,loss ofsavings orrevenue,
lossof use of the materialor equipment or any associatedmaterial or equipment, the costof substitute material or equipment,
claimsofthirdparties,damagetoproperty,orgoodwill,whetherbaseduponbreachofwarranty, breach of contract, negligence,
stricttort, or any other legaltheory;provided, however,that such limitation shallnotapply to claims forpersonalinjury.
Statementsandinstructions set forth herein arebasedupon the best information andpracticesknown to U.S. Filter/Wallace&
Tiernan, Inc., but it should not be assumed that every acceptable safety procedure is contained herein. Of necessity this
companycannotguaranteethatactionsinaccordancewithsuchstatementsandinstructionswillresultinthecompleteelimina-
tionof hazards and itassumesno liability for accidentsthatmay occur.
1.010-42D
WALLACE & TIERNAN PRODUCTS
1901 West Garden Road, Vineland, NJ 08360
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
INTRODUCTION
This instruction book provides installation, operation, and maintenance
instructions for the USFilter's Wallace & Tiernan Products (USF/W&T)
Series V-2000 (Chlorine) Gas Feeder (control module and injector). Of
necessity,moreinformationisprovidedthanappliestoeachspecificinstal-
lation; disregard those details that do not apply to your installation.
Instructions for accessory equipment, where applicable, are provided in
separate books included with that equipment.
The complete gas feeder consists of a control module, an injector, and a
vacuumregulator.Thevacuumregulatoriscoveredbyaseparateinstruc-
tion book provided with that equipment.
WARNING:DONOTUSETHISEQUIPMENTFORSWIMMING
POOL, WATER PARK, OR SIMILAR RECREATIONAL APPLI-
CATIONS. IT IS NOT SOLD FOR SUCH USE.
The USF/W&T Gas Feeder is designed to meter and control the flow of
chlorinegas.Aninjectoracceptsthisflowofgas,mixesitwithwater,and
deliverstheresultantsolutiontothepointofapplication.Byusingaselec-
tion of rotameters and valve seats, the gas feeder may be adapted to meet
awiderangeofcapacityrequirements.Thus,asrequirementschangeover
aperiodoftime,thecapacityofthegasfeedermaybechangedaccordingly.
Alargeindicatorscaleontherotameterpermitsadirectreadingoftherate
of gas feed in pounds per 24 hours. Control of the feed rate is electric;
however, a simple release mechanism permits the operator to assume
manual control at any time. The gas feeder is normally equipped with a
two-inch variable throat injector.
WARNING: HAZARDOUS GAS IS PRESENT IN THIS EQUIP-
MENTDURINGNORMALOPERATION.TOAVOIDPOSSIBLE
SEVERE PERSONAL INJURY OR DAMAGE TO THE EQUIP-
MENT, READ THIS INSTRUCTION BOOK AND THE APPRO-
PRIATE GAS MANUAL BEFORE CONNECTING THIS EQUIP-
MENT TO A SUPPLY OF GAS. OPERATION AND MAINTE-
NANCE OF THIS EQUIPMENT MUST BE RESTRICTED TO
TRAINED,QUALIFIEDPERSONNELWHOARECOMPLETELY
FAMILIAR WITH THESE INSTRUCTIONS. CONSULT FAC-
TORY FOR APPLICATIONS AGAINST A NEGATIVE HEAD
(PARTIAL VACUUM) OR A POSITIVE BACKPRESSURE OF
LESSTHAN1.0PSI(28INCHESOFWATER)INTHESOLUTION
DISCHARGE LINE.
!
!
Introd.
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
NOTE: When ordering material always specify model and serial
number of apparatus.
Table Of Contents
Very Important Safety Precautions........................... 1.010-40,-41
PreventiveMaintenanceGeneralInformation........... 1.010-5
Maintenance Record Card ........................................ 1.010-13
RegionalOffices........................................................ 1.010-1
TechnicalData .......................................................... Section 1
Installation................................................................. Section 2
Operation .................................................................. Section 3
Service ...................................................................... Section 4
Illustrations ............................................................... Section 5
Preventive Maintenance Kits and Spare Parts List ... Section 6
Literature/Manuals.................................................... Section 7
ChlorineHandlingManual ..................................... IM 25.000AA
Introd. (Cont'd)
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
VERY IMPORTANT SAFETY PRECAUTIONS - CHLORINE
This and the following pages titled “Very Important Safety Precautions” provide, in brief, information of
urgent importance relative to safety in the installation, operation, and maintenance of this equipment.
WARNING
TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE, OBSERVE
THE FOLLOWING:
THISEQUIPMENTSHOULD BE INSTALLED,OPERATED,ANDSERVICE ONLYBYTRAINED,
QUALIFIED PERSONNEL WHO ARE THOROUGHLY FAMILIAR WITH THE ENTIRE CON-
TENTS OF THIS INSTRUCTION BOOK AND THE CHLORINE GAS HANDLING MANUAL.
CHLORINE GAS IS A RESPIRATORY IRRITANT. EXPOSURE TO CHLORINE GAS IN SUFFI-
CIENT CONCENTRATION PRODUCES IRRITATION OF THE MUCOUS MEMBRANES, THE
RESPIRATORY SYSTEM, AND THE SKIN. IN EXTREME CASES, SUFFOCATION AND DEATH
CAN OCCUR.
WHEN CHANGING CHLORINE CYLINDERS, IT IS RECOMMENDED PRACTICE TO HAVE
AN APPROVED GAS MASK AVAILABLE THAT YOU HAVE BEEN TRAINED TO USE AND
YOU MUCH BE COMPLETELY FAMILIAR WITH YOUR LOCAL PLANT OPERATING AND
EMERGENCY PROCEDURES AND CHLORINE INSTITUTE RECOMMENDED EMERGENCY
PROCEDURES.
DO NOT TOLERATE ANY CHLORINE LEAKS. CHLORINE LEAKS NEVER GET BETTER.
CHLORINE LEAKS ALWAYS GET PROGRESSIVELY WORSE IF THEY ARE NOT PROMPTLY
CORRECTED.ITIS RECOMMENDED PRACTICE TOHAVEAN APPROVED GAS MASK AVAIL-
ABLE WHEN MAKING LEAK CHECKS.
AS SOON AS THERE IS ANY INDICATION OF CHLORINE IN THE AIR, TAKE IMMEDIATE
STEPS TO CORRECT THE CONDITION.
IMPORTANT INFORMATION RELATED TO SAFETY OF CHLORINATION EQUIPMENT IN-
STALLATION IS PROVIDED IN THE CHLORINE GAS HANDLING MANUAL. IN THE INTER-
EST OF SAFE OPERATION, THIS INFORMATION MUST BE READ, UNDERSTOOD, AND
PRACTICED BY EQUIPMENT OPERATORS AND THEIR SUPERVISORS.
AT TIME OF INITIAL INSTALLATION, WHEN CHLORINE SUPPLY LINES HAVE BEEN DIS-
CONNECTEDFORANYREASONANDONAROUTINEDAILY BASIS, THOROUGHLY CHECK
ALL JOINTS, CONNECTIONS, AND EQUIPMENT FOR POSSIBLE CHLORINE LEAKS AND
IMMEDIATELY CORRECT ANY THAT MAY BE FOUND.
1.010-40
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
VERY IMPORTANT SAFETY PRECAUTIONS - CHLORINE (CONT’D)
WHEN ANY CONNECTION IS BROKEN EVEN FOR A SHORT TIME, IMMEDIATELY PLUG
THE RESULTANT OPENINGS WITH A RUBBER STOPPER OR EQUIVALENT TO PREVENT
THE ENTRANCE OF MOISTURE. MOISTURE MUST BE EXCLUDED FROM ANY PART OF
THE EQUIPMENT THAT IS NORMALLY EXPOSED TO DRY CHLORINE ONLY. WHILE DRY
CHLORINE IS NON-CORROSIVE, MOIST CHLORINE IS EXTREMELY CORROSIVE TO COM-
MON METALS, SUCH AS BRASS OR STEEL.
THE TWO MOST COMMON CAUSES OF CHLORINE PIPING LEAKS ARE:
1. RE-USE OF GASKETS. THIS SHOULD NEVER BE DONE. ALWAYS HAVE AN AD-
EQUATE SUPPLY ONHANDAND ALWAYS USE NEWGASKETSOF THE CORRECT
MATERIAL AND SIZE AS IDENTIFIED ON THE EQUIPMENT PARTS DRAWING.
2. IMPROPERLY MADE-UP THREADED PIPE JOINTS. SEE CHLORINE GAS HAN-
DLING MANUAL FOR RECOMMENDED PROCEDURE.
EXCEPT IN CASES OF LEAK DETECTION OR CALIBRATION ADJUSTMENTS, THE CHLO-
RINEGASSUPPLY MUST BE SHUT OFF ATTHEGAS SUPPLYCONTAINERSANDTHE CHLO-
RINE GAS IN THE SYSTEM EXHAUSTED BEFORE SERVICING THE EQUIPMENT.
USE ONLY USF/W&T LISTED PARTS, EXCEPT FOR COMMERCIALLY AVAILABLE PARTS
ASIDENTIFIEDON THE PARTS LIST.THEUSE OF UNLISTED PARTS CAN RESULTINEQUIP-
MENT MALFUNCTIONS HAVE HAZARDOUS CONSEQUENCES.
DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION.
INFORMATION PROVIDED IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAIN-
TENANCE.
ADDITIONAL OR REPLACEMENT COPIES OF THIS BOOK ARE AVAILABLE FROM:
USFILTER'S WALLACE & TIERNAN PRODUCTS
1901 WEST GARDEN ROAD
VINELAND, NEW JERSEY 08360
PHONE: (856) 507-9000
FAX: (856) 507-4125
NOTE
Minor part number changes may be incorporated into USF/W&T products from time to time that are
not immediately reflected in the instruction book. If such a change has apparently been made in your
equipment and does not appear to be reflected in your instruction book, contact your local USF/W&T
sales representative for information.
Please include the equipment serial number in all correspondence. It is essential for effective communi-
cation and proper equipment identification.
1.010-41
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
PROTECT YOUR EQUIPMENT INVESTMENT
MINIMIZE DOWNTIME
ORDER A PREVENTIVE MAINTENANCE KIT NOW ... KEEP ONE ON HAND
Quality + Preventive = Dependable Operation
Equipment Maintenance Minimum Downtime
There’s no question about it.
Equipment that is properly maintained is dependable equipment.
It will give optimum performance with minimum unscheduled downtime.
USFilter’s Wallace & Tiernan Products manufactures quality equipment designed for perfor-
mance and reliability. Each product is carefully tested and inspected before shipment to ensure that it
meets our high standards.
Our equipment is engineered for easy maintenance. To ensure maximum service life and minimize
unscheduled repairs, we recommend a program of regular preventive maintenance, as described in the
Service section of this book. To support this program, we developed. standard parts kits. These kits can
also be used for minor emergency repairs to minimize downtime.
We recommend that these kits be available in your stock at all times. When the complete kit or any
of its parts are used, the kit should be replaced immediately.
Preventivemaintenance kitsmay be ordereddirectlyfromthecompany thatsuppliedyour equip-
ment, or they may be ordered directly from USFilter’s Wallace & Tiernan Products. For ordering
numbers, refer to the parts list at the rear of this book.
1.010-5E
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
PREVENTIVE MAINTENANCE SCHEDULE
AND RECORD OF PERFORMANCE
This equipment should receive preventive maintenance on a one (1) year cycle.* It is recommended
that the following table be used to plan, schedule, and record this important work.
*NOTE: This is the recommended cycle. Your local operating conditions may call
for more frequent preventive maintenance.
1.010-13B
noitallatsnIfoetaD
goLecnanetniaMevitneverP
etaDeludehcS demrofrePetaD
PROTECT YOUR EQUIPMENT INVESTMENT
MINIMIZE DOWNTIME
ORDER A PREVENTIVE MAINTENANCE KIT NOW ... KEEP ONE ON HAND
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
REGIONAL OFFICES
INSTALLATION, OPERATION, MAINTENANCE, AND SERVICE INFORMATION
Direct any questions concerning this equipment that are not answered in the instruction book to the
Resellerfrom whomtheequipmentwas purchased.Iftheequipment waspurchaseddirectly from USFilter's
Wallace & Tiernan Products (USF/W&T), contact the office indicated below.
UNITED STATES
1901 West Garden Road
Vineland, NJ 08360
TEL: (856) 507-9000
FAX: (856) 507-4125
CANADA
If the equipment was purchased directly from USF/W&T Canada, contact the nearest office indicated
below.
ONTARIO QUEBEC
250 Royal Crest Court 243 Blvd. Brien
Markham, Ontario Bureau 210
L3R3S1 Repentigny, Quebec
(905) 944-2800 (514) 582-4266
MEXICO
If the equipment was purchased directly from USF/W&T de Mexico, contact the office indicated below.
Via Jose Lopez Portillo 321
Col. Sta. Maria Cuautepec
Tultitlan, Edo. de Mexico
54900 Mexico
TEL: 525 879 0260
FAX: 525 875 2171
1.010-1D
IM 25.055AC UA (C/6-01)
AUTOMATIC CHLORINATOR - 3000LB/24HR
Otros manuales para V-2000
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Tabla de contenidos
Otros manuales de Sistema de filtración de agua de USFilter
