Upright MX15 Manual de usuario

MX15/19

NEVER operate the machine

within ten feet of power lines.

THIS MACHINE IS NOT INSU-

LATED.

NEVER elevate the platform or

drive the machine while el-

evated unless the machine is

on firm level surface.

NEVER sit, stand or climb on

guardrail or midrail.

NEVER operate the machine without first surveying the work area for surface hazards such as

holes, drop-offs, bumps and debris.

NEVER operate the machine if all guardrails are not properly in place and secured with all

fasteners properly torqued.

SECURE chain across entrance after mounting platform.

NEVER use ladders or scaffolding on the platform.

NEVER attach overhanging loads or increase platform size.

LOOK up, down and around for overhead obstructions and electrical conductors.

DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform loads.

NEVER use damaged equipment. Contact UpRight for instructions. See toll free number on

back cover.)

NEVER change operating or safety systems.

INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged

control cable, loose wire connections and wheel bolts.

NEVER climb down elevating assembly with the platform elevated.

NEVER perform service on machine while platform is elevated without blocking elevating assembly.

NEVER recharge batteries near sparks or open flame; batteries that are being charged emit

highly explosive hydrogen gas.

AFTER USE secure the work platform against unauthorized use by turning key switch off and

removing key.

NEVER replace any component or part with anything other than original UpRight replacement

parts without the manufacturer's written consent.

Safety Rules and O erating Instructions

WARNING

All ersonnel shall carefully read, understand and follow all safety rules,

o erating instructions and the Scaffold Industry Association's MANUAL OF

RESPONSIBILITIES before erforming maintenance on or o erating any

U Right aerial work latform.

O erator Manual

MX15/19

SERIAL NO. 1600-Current

Figure 2: Controller

12. Visually inspect the elevating assembly for

damage or erratic operation. Check for missing or

loose parts.

13. Partially lower the platform by pushing Chassis

Lift Switch to DOWN, and check operation of

the audible lowering alarm.

14. Open the Chassis Emergency Lowering Valve

Figure 3) to check for proper operation, by

pulling the knob out. When the platform is

lowered, release the knob.

15. Turn the Chassis Key Switch to DECK.

16. Close and latch module doors.

17. Check that route is clear of persons, obstruc-

tions, holes and drop-offs, level and capable of

supporting the wheel loads.

18. After mounting platform latch chain across

entrance.

19. Pull Emergency Stop Button out to the ON

position.

20. Position Drive/Lift Switch to DRIVE.

21. While depressing the Interlock Lever, slowly

position the Control Lever to FORWARD then

REVERSE to check for speed and directional

control. The farther you push or pull the Control

Lever from center the faster the machine will

travel.

22. Push Steering Switch RIGHT then LEFT to

check for steering control.

23. Push the Emergency Stop Switch Button.

Introduction

This manual covers the MX15/19 Work Platforms.

This manual must be stored on the machine at

all times.

Pre-Operation and Safety

Inspection

Read, understand and follow all safety rules

and o erating instructions and then erform

the following ste s each day before use.

1. Open modules and inspect for damage, oil

leaks or missing parts.

2. Check the level of the hydraulic oil with the

platform fully lowered. The hydraulic reservoir

is located at the rear of the machine. Remove

the reservoir cap, oil should be visible on the

dipstick. Add ISO #46 hydraulic oil if necessary.

3. Check that fluid level in the batteries is correct

See Battery Maintenance, Page 6).

4. Verify batteries are charged.

5. Check that A.C. extension cord has been

disconnected from the plug in the right Chassis

Module Figure 4) and the module door secured .

6. Check that all guardrails are in place and all

fasteners are properly tightened.

7. Carefully inspect the entire work platform for

damage such as cracked welds or structural

members, loose or missing parts, oil leaks,

damaged cables or hoses, loose connections

and tire damage.

8. Move machine, if necessary, to unobstructed

area to allow for full elevation.

9. Turn Chassis and Platform Emergency Stop

Switches ON Figure 1 & 2) by pulling the

button out.

10. Turn the Chassis Key Switch Figure 1) to

CHASSIS.

11. Push Chassis Lift Switch Figure 1) to UP

position and fully elevate platform.

Figure 1: Chassis, Right Side

Key Switch

Chassis

Emergency

Stop Switch

Chassis Lift

Switch

Steering

Switch Interlock Lever

Control Lever

Drive/Lift

Switch

Emergency

Stop Switch

Operation

Before operating work platform ensure that pre-

operation and safety inspection has been completed,

any deficiencies have been corrected and the

operator has been thoroughly trained on this ma-

chine.

Travel With Platform Lowered

1. Check that route is clear of people, obstruc-

tions, holes and drop-offs, is level and is

capable of supporting wheel loads.

2. Verify Chassis Key Switch is turned to DECK

and Chassis Emergency Stop Switch is ON,

pull button out.

3. After mounting platform lower top guardrail and

latch chain across entrance.

4. Check clearances above, below and to the

sides of platform.

5. Pull Controller Emergency Stop Button out to ON

position. When button is pushed down Emer-

gency Stop Switch will automatically go to OFF

position.

6. Position Drive/Lift Switch to DRIVE.

7. While depressing the Interlock Lever, slowly

push or pull the Control Lever to FORWARD or

REVERSE position to travel in the desired

direction. The farther you push or pull the

Control Lever from center the faster the ma-

chine will travel.

Steering

1. Position Drive/Lift Switch to DRIVE.

2. While depressing the Interlock Lever, push the

Steering Switch to RIGHT or LEFT to turn wheels

in the desired direction. Observe the tires while

maneuvering the work platform to ensure proper

direction.

NOTE: Steering is not self-centering. Wheels

must be returned to straight ahead osition by

o erating Steering Switch.

Elevating Platform

1. Position Drive/Lift Switch to LIFT.

2. While depressing the Interlock Lever, push

Control Lever forward to UP, the farther you push

the Control Lever the faster the Platform will elevate.

3. If the machine is not level the Tilt Alarm will

sound and the machine will not lift or drive. If

the Tilt alarm sounds the latform must be

lowered and the machine moved to a level

location before attem ting to re-elevate the

Platform.

Travel With Platform Elevated

NOTE: Work latform will travel at reduced

s eed when latform is elevated.

1. Check that route is clear of persons, obstruc-

tions, holes and drop-offs, is level and capable

of supporting the wheel loads.

2. Check clearances above, below and to the

sides of platform.

3. Position Drive/Lift Switch to DRIVE position.

4. While depressing the Interlock Lever, push

Control Lever to FORWARD or REVERSE for

desired direction of travel.

5. If the machine is not level the Tilt Alarm will

sound and the machine will not lift or drive. If

the Tilt Alarm sounds the latform must be

lowered and the machine moved to a level

location before attem ting to re-elevate the

latform.

Lowering Platform

1. Position Drive/Lift Switch to LIFT.

2. While depressing the Interlock Lever, pull back

on the Control Lever.

Emergency Lowering

If the platform should fail to lower, NEVER

climb down the elevating assembly.

The Emergency Lowering Valve Knob is located

between the scissors at the rear of the machine

Figure 3).

1. Open the Emergency Lowering Valve by

pulling and holding the knob.

2. To close, release the knob.

The platform will not elevate if the Emergency

Lowering Valve is open.

Figure 3: Emergency Lowering Valve Knob

Transporting Work Platfor

By Forklift

NOTE: Forklifting is for trans orting only.

See specifications for weight of work

platform and be certain that forklift is of

adequate capacity to lift platform.

Forklift from side or rear using fork pockets pro-

vided Figure 5).

By Crane

1. Secure straps to chassis lifting/tie down points

only Figure 5).

By Truck

1. Maneuver the work platform into transport

position and chock wheels.

2. Secure the work platform to the transport

vehicle with chains or straps of adequate load

capacity attached to the chassis lifting/tie down

points Figure 5).

Overtightening of chains or straps attached

to tie down lugs may result in damage to

work platform.

After Use Each Day

1. Ensure that the platform is fully lowered.

2. Park the machine on level ground, preferably

under cover, secure against vandals, children

or unauthorized operation.

3. Turn the Key Switch to OFF and remove the

key to prevent unauthorized operation.

Parking Brake Release (Figure 4)

Perform the following only when the machine will not

operate under its own power and it is necessary to

move the machine or when towing the machine up a

grade or winching onto a trailer to transport.

The Brake Adjustment/Release Bolt is located at

the rear of the machine between the rear wheels.

1. To release the brakes loosen the jam nut and

bolt until the brakes disengage from the tires.

2. The machine will now roll when pushed or

pulled.

3. To re-engage the brakes tighten the bolt until

the brakes have fully engaged the tires, secure

the bolt with the locknut . Be sure to verify that

the brakes have fully engaged the rear tires

before the machine is operated.

Never operate work platform with the

Parking Brakes released. Serious injury or

damage could result.

Never tow faster than 1 ft./sec. .3m/sec.).

Figure 5: Trans orting Work Platform

Typical Tie

Down/Lifting Lug

Forklift

Figure 4: Chassis Rear View

Hydraulic Tank

Cap

Brake Release

Bolt

Maintenance

Never perform service on the work platform

in the Elevating Assembly area while the

platform is elevated without first blocking

the Elevating Assembly.

Blocking Elevating Assembly (Figure 6)

Installation

1. Park the work platform on firm level ground.

2. Verify Platform Emergency Stop Switch is ON.

3. Turn Chassis Key Switch to CHASSIS.

4. Position Chassis Lift Switch to UP and elevate

platform approximately 7 Ft. 2.1 m).

5. Rotate Scissor Brace to a verticle position.

6. Lower Platform until end of Scissor Arm Weld-

ment rests on Brace.

Storage

1. Slowly raise Platform from the Chassis Controls,

while holding Brace, until the end of the Scissor

Arm Weldment clears the Scissor Brace.

2. Rotate Scissor Brace forward to rest on Chassis.

Figure 6: Blocking Elevating Assembly

Routine Service

Use the following table as a guide for routine

maintenance, refer to the Service Manual for

complete service instructions.

SERVICE OPERATION INTERVAL

Monthly

6 Months

2 Years

Daily or or or

50 Hrs. 250 Hrs.

1000 Hrs.

Clean entire work platform X

Check battery fluid level X

Charge batteries X

Check tires for damage X

Check hydraulic fluid level X

Check for peeling, faded or X

missing labels & replace

Check deck and guardrail X

fasteners for proper torque

Inspect elevating assembly X

for bends or cracks

Check for & repair collision X

damage

Check emergency lowering X

valve operation

Check electric motor X

brushes

Check pivot pin retaining rings X

Change hydraulic filter X

Check all fasteners for X

proper torque

Change hydraulic fluid X

Scissor Brace

Installed

Stowed Position

Battery Maintenance

Hazard of explosive gas mixture. Keep

sparks, flame and smoking materials away

from batteries.

Always wear safety glasses when working

with batteries.

Battery fluid is highly corrosive. Rinse

away any spilled fluid thoroughly with clean

water.

Always replace batteries with UpRight

batteries or manufacturer approved

replacements weighing at least 62 lbs. 28

kg) each.

Check battery fluid level daily, especially if work

platform is being used in a warm, dry climate.

If electrolyte level is lower than 3/8 in. 10 mm)

above plates add distilled water only. DO NOT

use tap water with high mineral content it will

shorten battery life.

Keep terminals and tops of batteries clean.

Refer to the Service Manual to extend battery life

and for complete service instructions.

Battery Charging

Charge batteries at end of each work shift or

sooner if batteries have been discharged.

Charge batteries in a well ventilated area.

Do not charge batteries when the work

platform is in an area containing sparks or

flames.

Permanent damage to batteries will result if

batteries are not immediately recharged

after discharging.

Never leave charger operating unattended

for more than two days.

Never disconnect cables from batteries

when charger is operating.

Keep charger dry.

1. Check battery fluid level. If electrolyte level is

lower than 3/8 in. 10 mm) above plates add

distilled water only.

2. Connect extension cord to charger outlet plug

in Left Chassis Door. Connect extension cord

12 guage conductor minimum and 50 ft. 15

m) in length maximum) to properly grounded

outlet of proper voltage and frequency.

3. Charger turns on automatically after a short

delay, the LED charge indicator will illuminate.

4. Charger turns off automatically when batteries

are fully charged, the LED charge indicator will

blink.

Green LED

Indicator

Figure 7: Chassis Module, Left Side

Charger Outlet Plug

MX-SERIES LABEL INSTALLATION: THESE LABELS SHALL BE PRESENT AND IN GOOD

CONDITION BEFORE OPERATING THE WORK PLATFORM. BE SURE TO READ, UNDER-

STAND AND FOLLOW THESE LABELS BEFORE OPERATING THE WORK PLATFORM.

NOTE: Labels can be ordered by using Part Number located by each label.

For machines equi ed with o tions consult service manual.

66555-000-00

1-REQUIRED

66553-000-00

2-REQUIRED

65768-000-00

1-REQUIRED

63255-001-00

1-REQUIRED

66554-000-00

1-REQUIRED

66551-000-00

1-REQUIRED

66557-002-00

2-REQUIRED

USED ON MX-15 WITH DECK

AND MX-19 WITHOUT DECK

66557-001-00

2-REQUIRED

USED ON MX-19 WITH DECK

66557-003-00

2-REQUIRED

USED ON MX-15 WITHOUT DECK

10076-001-00

1-REQUIRED

61220-001-00

1-REQUIRED

66558-000-00

1-REQUIRED

60197-000-00

1-REQUIRED

14222-003-99

5-REQUIRED

66552-000-00

2-REQUIRED

66550-000-00

1-REQUIRED

61205-000-00

1-REQUIRED

63369-000-00

1-REQUIRED

66556-000-00

1-REQUIRED

05221-000-00

2-REQUIRED

62562-001-00

2-REQUIRED

ITEM

Platform Size (Inside min.)

Standard w/Dec

Optional w/o Dec

Maximum Platform Capacity (Distributed)

Standard w/Dec

Optional w/o Dec

Maximum Number of Occupants

Standard w/Dec

Optional w/o Dec

Height

Working Height

Maximum Platform Height

Minimum Platform Height

Dimensions

Weight

Overall Width

Overall Height (Lo ered)

Overall Length (Deck in)

Driveable Height

Surface Speed

Platform Lo ered

Platform Raised

Energy Source

System Voltage

Battery Charger

Battery Duty Cycle

Hydraulic Tan Capacity

Maximum Hydraulic System Pressure

Lift System

Drive Control

Control System

Horizontal Drive

Tires

Par ing Bra es

Turning Radius

Maximum Gradeability

Wheel Base

Guardrails

Toeboard

MX15

22.5 in. x 98.5 in. (.57 m x 2.5 m)

26 in. x 62 in. (.66 m x 1.57 m)

550 lbs. (250 kg)

660 lbs. (300 kg)

T o people, only one person on Deck

T o people

20 ft. 9 in. (6.32 m)

14 ft. 9 in. (4.5 m)

36.2 in. (920 mm)

1,962 lbs. (890 kg)

30 in. (760 mm)

76 in. (1.93 m)

63 in. (1.60 m)

14 ft. 9 in. (4.5 m)

2.75 mph (4.43 km/h)

.75 mph (1.2 km/h)

24V battery pack (4-220 ampere hour, 6 Volt

batteries, min. t. 62 lbs (28.12 kg) each), 4 HP

DC electric motor

24 VDC

20 AMP, 120 VAC 60 Hz, Automatic

25% for 8 Hours

3.4 gal (12.9 L)

2500 psi (172 Bar)

One Single Stage Lift Cylinder

Proportional

Proportional Joystick Controller ith Interlock

Lever, Toggle Selector S itch, and Red

Mushroom Emergency Stop S itch

Dual Front Wheel

12 in. (30.5 cm) diameter solid rubber,

Non-marking

Dual, Spring Applied, Hydraulic Release

1 in. (25 mm) Inside

25% (14°)

48.5 in. (1.23 m)

39 in. (1.02 m) or 43.5 in. (1.10 m)

6 in. (152 mm)

MX19

22.5 in. x 98.5 in. (.57 m x 2.5 m)

26 in. x 62 in. (.66 m x 1.57 m)

500 lbs. (225 kg)

550 lbs. (250 kg)

T o people, only one person on Deck

T o people

25 ft. (7.62 m)

19 ft. (5.8 m)

40.15 in. (1020 mm)

2,160 lbs. (980 kg)

30 in. (760 mm)

80 in. (2.03 m)

63 in. (1.60 m)

19 ft. (5.8 m)

2.75 mph (4.43 km/h)

.75 mph (1.2 km/h)

24V battery pack (4-220 ampere hour, 6 Volt

batteries, min. t. 62 lbs (28.12 kg) each), 4 HP

DC electric motor

24 VDC

20 AMP, 120 VAC 60 Hz, Automatic

25% for 8 Hours

3.4 gal (12.9 L)

2700 psi (186 Bar)

One Single Stage Lift Cylinder

Proportional

Proportional Joystick Controller ith Interlock

Lever, Toggle Selector S itch, and Red

Mushroom Emergency Stop S itch

Dual Front Wheel

12 in. (30.5 cm) diameter solid rubber,

Non-marking

Dual, Spring Applied, Hydraulic Release

1 in. (25 mm) Inside

25% (14°)

48.5 in. (1.23 m)

39 in. (1.02 m) or 43.5 in. (1.10 m)

6 in. (152 mm)

FOR MORE INFORMATION

Local Distributor:

USA

TEL: (1) 800-926-5438 or (1) 559-662-3900

FAX: (1) 559-673-6184

Parts FAX: (1) 800-669-9884

801 South Pine Street

Madera, California 93637

http://www.upright.com

60570-001

07-02

Specifications*

* S ecifications subject to change without notice.

Safety Rules and O erating Instructions

Meets or exceeds all a licable requirements of OSHA and ANSI A92.6-1990

Refer to Service Manual for com lete arts and service information.

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