Uponor KaMo Combi Port Base Manual de usuario

Combi Port Base
EN Installation and operation manual
CD0000306

Table of contents
1 Copyright and disclaimer..................................................... 3
2 Preface................................................................................... 4
2.1 Safety instructions................................................................... 4
2.2 Standards and regulations...................................................... 4
2.3 Correct disposal of this product (Waste Electrical and
Electronic equipment)............................................................. 4
3 Combi Port Base system description................................. 6
3.1 Operating principle.................................................................. 6
3.2 Functional description............................................................. 6
3.3 Components............................................................................ 7
3.4 Optional components.............................................................. 8
3.5 Spare parts............................................................................. 8
4 Prepare for installation......................................................... 9
4.1 General information................................................................ 9
4.2 Water analysis......................................................................... 9
5 Mechanical installation....................................................... 10
5.1 In-wall installation.................................................................. 10
5.2 On-wall installation................................................................ 13
5.3 Installation of optional components....................................... 14
6 Finishing installation.......................................................... 16
6.1 Visual inspection................................................................... 16
7 Operation............................................................................. 17
7.1 Heat meter distance piece.................................................... 17
7.2 Cold water meter distance piece........................................... 17
7.3 Strainer................................................................................. 17
7.4 Thermostatic lead module (TTV) (optional).......................... 17
7.5 Thermostatic hot water temperature limiter (TWB)............... 18
7.6 Differential pressure regulator .............................................. 18
7.7 Zone valve (AV 9)................................................................. 19
7.8 Thermostatic regulated mixed circuit.................................... 19
7.9 Heating pump settings.......................................................... 20
7.10 Pipe clip sensor safety temperature monitor (STW)............. 21
7.11 Cold water throttle disc......................................................... 21
7.12 Hydraulic balancing on the manifold..................................... 21
7.13 Filling and flushing................................................................ 22
7.14 Tightness testing................................................................... 22
7.15 Commissioning and hand over............................................. 22
8 Maintenance........................................................................ 23
8.1 General information.............................................................. 23
8.2 Turning off heat interface unit............................................... 23
8.3 Setting log heat interface units.............................................. 24
9 Troubleshooting.................................................................. 25
9.1 Fault description.................................................................... 25
10 Technical data..................................................................... 27
10.1 Wiring diagram...................................................................... 27
10.2 Dimensional drawings........................................................... 28
10.3 Hydraulic schemes................................................................ 29
10.4 Performance curves.............................................................. 30
2 | Combi Port Base | Installation and operation manual

1 Copyright and disclaimer
Uponor has prepared this installation and operation manual and all
the content included solely for information purposes. The contents of
the manual (including graphics, logos, icons, text, and images) are
copyrighted and protected by worldwide copyright laws and treaty
provisions. You agree to comply with all copyright laws worldwide in
your use of the manual. Modification or use of any of the contents of
the manual for any other purpose is a violation of Uponor’s copyright,
trademark and other proprietary rights.
The presumption for the manual is that the safety measures have
been fully complied with and, further, that Combi Port Base system,
including any components that are part of such system, covered by
the manual:
• is selected, planned and installed and put into operation by a
licensed and competent planner and installer in compliance with
current (at the time of installation) installation instructions
provided by Uponor as well as in compliance with all applicable
building and plumbing codes and other requirements and
guidelines;
• has not been (temporarily or continuously) exposed to
temperatures, pressure and/or voltages that exceed the limits
printed on the products or stated in any instructions supplied by
Uponor;
• remain in its originally installed location and is not repaired,
replaced or interfered with, without prior written consent of
Uponor;
• is connected to potable water supplies or compatible plumbing,
heating and/or cooling products approved or specified by
Uponor;
• is not connected to or used with non-Uponor products, parts or
components except for those approved or specified by Uponor;
and
• does not show evidence of tampering, mishandling, insufficient
maintenance, improper storage, neglect or accidental damage
before installation and being put into operation.
While Uponor has made efforts to ensure that the manual is accurate,
Uponor does not guarantee or warrant the accuracy of the
information contained herein. Uponor reserves the right to modify the
specifications and features described herein, or discontinue
manufacture of the Uponor products described at any time without
prior notice or obligation. The manual is provided “as is” without
warranties of any kind, either expressed or implied. The information
should be independently verified before using it in any manner.
To the fullest extent permissible, Uponor disclaims all
warranties, expressed or implied, including, but not limited to,
the implied warranties of merchantability, fitness for particular
purpose and non-infringement.
This disclaimer applies to, but is not limited to, the accuracy, reliability
or correctness of the manual.
Under no circumstances shall Uponor be liable for any indirect,
special, incidental or consequential damages or loss that result
from the use of or the inability to use the materials or
information in the manual, or any claim attributable to errors,
omission or other inaccuracies in the manual, even if Uponor
has been advised of the possibility of such damages.
This disclaimer and any provisions in the manual do not limit
any statutory rights of consumers.
Combi Port Base | Installation and operation manual | 3

2 Preface
The manual shows an example of an Combi Port Base connection
variant. Information about other variations, as well as further technical
data can be found in the "Combi Port Base Technical Information".
This installation and operation manual describes how to install and
operate the components of the system.
2.1 Safety instructions
Warnings used in this manual
The following symbols are used in Uponor documentation to indicate
special precautions when installing and operating any Uponor
equipment:
Warning!
Risk of injury. Ignoring warnings can cause injury or
damage components.
Caution!
Ignoring cautions can cause malfunctions.
Note
Important information to the section in the manual.
Power
Warning!
Risk of electric shock if touching the components! The
unit operates with a 230 V AC voltage.
Warning!
Risk of electrical shock! Electrical installation and service
behind secured 230 V AC covers must be carried out
under the supervision of a qualified electrician.
Warning!
The Uponor system uses 50 Hz, 230 V AC power. In
case of emergency, immediately disconnect the power.
Warning!
Prior to any work on the controller or the components
connected to it, switch off the controller according to the
regulations.
Technical constraints
Caution!
To avoid interference, keep installation/data cables away
from power cables of more than 50 V.
Safety measures
Conform to the following measures when installing and operating any
Uponor equipment:
•Read and follow the instructions in the installation and operation
manual.
• Installation must be performed by a competent person in
accordance with local regulations.
•It is prohibited to make changes or modifications not specified in
this manual.
• All power supplies must be switched off before starting any
wiring work.
• Do not use water to clean Uponor components.
• Do not expose the Uponor components to flammable vapours or
gases.
Uponor cannot accept any responsibility for damage or breakdown
that can result from ignoring these instructions.
2.2 Standards and regulations
Note
The installation must be carried out in accordance with
current local standards and regulations!
Planning and designing of the heating system must be performed
in accordance with applicable global and country-specific standards
and guidelines
•Ensure that no aggressive substances, such as acids, lubricants,
bleach, flux, strong liquid cleaning agents, contact sprays or
concrete including its components, come into contact with the
stainless steel manifold and manifold components.
• A water analysis is recommended for each installation. In the
event of warranty claims, it is mandatory. It is essential that the
heating circuits are regulated on the water side so that a
sufficient hydraulic function of the individual heating circuits or
the entire underfloor heating system is guaranteed!
For Combi Ports with an assembled water meter, planning and
implementation of the drinking water system must be done in
accordance with the Infection Protection Ordinance.
A few points to be high-lighted:
• Flush and disinfect the system before commissioning and
handing over to the user.
• Provide the domestic hot water pipes with required thermal
insulation strength.
• Insulate the drinking cold water pipes to secure that no heating
in excess of the requirements takes place.
2.3 Correct disposal of this
product (Waste Electrical and
Electronic equipment)
Note
Applicable in the European Union and other European
countries with separate collection systems
This marking shown on the product or its literature indicates
that it should not be disposed with other household wasted at the end
of its working life. To prevent possible harm to the environment or
human health from uncontrolled waste disposal, please separate this
from other types of wastes and recycle it responsibly to promote the
sustainable reuse of material resources.
4 | Combi Port Base | Installation and operation manual

Household users should contact either the retailer where they
purchased this product, or their local government office, for details of
where and how they can take this item for environmentally safe
recycling.
Business users should contact their supplier and check the terms and
conditions of the purchase contract. This product should not be mixed
with other commercial wastes of disposal.
Combi Port Base | Installation and operation manual | 5

3 Combi Port Base system description
Combi Port Base is a prefabricated heating cabinet suited for use in
multifamily houses or large residential buildings due to enormous
time and cost savings. The ready-to-install cabinet supplies domestic
hot water and control of the domestic heating system, measurement
of heating energy and cold water consumption.
3.1 Operating principle
SD0000060
3.2 Functional description
In the Combi Port Base cabinet, the cold water is heated only when
required in the flow-through principle via a stainless steel high
performance plate heat exchanger. This always ensures a low return
temperatures on the heating water. The energy is supplied by heating
water with a flow temperature of at least 55 °C via the heating water
flow.
Domestic hot water:The domestic hot water is generated only on
demand. A mechanical proportional quantity control valve is
controlling the process. As more hot water is required, as more the
valve is opening the flow of the heating water through the heat
exchanger. This ensures a constant hot water temperature. If no hot
water is needed, the valve stops the supply of heating water through
the heat exchanger. It can cool down which is beneficial for the
hygiene.
Domestic heating: A hydraulic balancing of the domestic heating
circuit for hot water preparation within the heat interface unit can be
carried out with the control valves. The room temperature control is
carried out in the underfloor heating system in connection with either
Uponor Smatrix or Uponor Base flexiboard.
Ready to be installed
When delivered, the heat interface unit is ready for installation
according to customer speficications. Available for either in-wall or
on-wall mounting, for most common system installations and
installation situations.
6 | Combi Port Base | Installation and operation manual

3.3 Components
Note
The following illustrations show example set-ups for all
units. Individual modules may vary in appearances.
Combi Port Base
AF
I
J
K
L
M
G H
B
C
D
E
CD0000311
Item Description
A Proportional volume control (PM)
B Cold water throttle disc
C Plate heat exchanger
D Sensor pocket heat meter
E Cold water meter distance piece
F Valve (for thermostatic control of secondary heating)
G Equipotential bonding connection
H Earthing on site
I Zone valve for limiting heating flow to apartment
J Heat meter distance piece
K Strainer
L Draining and filling valve
M Connection, ball valve
Combi Port Base TWB
A
F
G
J
K
L
M
N
H I
B
C
D
E
CD0000312
Item Description
A Proportional volume control (PM)
B Cold water throttle disc
C Plate heat exchanger
D Sensor pocket heat meter
E Cold water meter distance piece
F Thermostatic hot water temperature limiter (TWB)
G Valve (for thermostatic control of secondary heating)
H Earthing on site
I Equipotential bonding connection
J Zone valve for limiting heating flow to apartment
K Heat meter distance piece
L Strainer
M Draining and filling valve
N Connection, ball valve
Connection description
CD0000305
A
B
CE
D
G
F
Item Description
A Cold water to apartment (CW)
B Domestic hot water to apartment (DHW)
C Cold water from riser (CW)
D Heating supply (primary)
E Heating return (primary)
F Heating supply (secondary)
G Heating return (secondary)
Combi Port Base | Installation and operation manual | 7

3.4 Optional components
Room temperature control
Note
Thermostats and remote control modules are not part of
the Combi Port delivery. They must be ordered
separately.
Uponor Smatrix
CD0000271
Uponor Smatrix Wave Pulse
Uponor Smatrix Base Pulse
Uponor Smatrix Base PRO
Uponor Smatrix is a fully equipped range of components for room
temperature control, optionally via radio or wired. The unique auto-
balancing technology eliminates the need for manual balancing of the
loops. The smart system accurately determines and controls the
exact energy needed for an optimal room temperature. The result is
highly comfortable underfloor heating and cooling with reduced
energy consumption.
Room control functions
This list shows available functions for the different systems.
Basic Functions Wave
Pulse
Base
Pulse
Base PRO
Autobalancing ✓✓✓
Cooling function ✓✓✓
Modularity ✓✓✓
Installation and configuration
functions
Wave
Pulse
Base
Pulse
Base PRO
Installation wizard ✓ ✓
Offline configuration ✓ ✓
Over-the-air updates ✓ ✓
Third-party remote support ✓ ✓
Comfort function Wave
Pulse
Base
Pulse
Base PRO
Mobile app ✓ ✓
Smart notifications ✓ ✓
Trend visualization ✓✓✓
Multi home control ✓ ✓
Smart home integration ✓ ✓
Comfort settings ✓✓✓
ECO profiles ✓✓✓
Electrical underfloor heating
control
✓ ✓
Ventilation integration ✓ ✓
Fan coil integration ✓
Technical function Wave
Pulse
Base
Pulse
Base PRO
Uponor cloud services ✓ ✓
Data storage ✓✓✓
Pump management ✓✓✓
System diagnostics ✓✓✓
HP integration ✓
Room bypass ✓✓✓
Room check ✓
BMS integration ✓
SMS module ✓
Uponor Base flexiboard
CD0000270
Uponor Base flexiboard is a 230 V control that enables individual
room control for 6 or 8 rooms. There are also 2 variants with
integrated pump logic available. This switches the circulating pump
on or off as required and enables an energy-efficient operation.
3.5 Spare parts
For spare parts to the Combi Port units, see separate price list.
8 | Combi Port Base | Installation and operation manual

4 Prepare for installation
4.1 General information
Warning!
The fittings are under pressure. Escaping pressurized
media can cause serious injury such as scalding or eye
damage.
Depressurise the system before performing any
installation work.
For retrofits to an existing system:
Drain the system or close the supply lines of the section
and depressurise it.
Warning!
Risk of injury due to the heavy weight of the unit:
Do not perform the installation alone.
Always wear safety shoes during the assembly. The unit
can be of considerable weight, depending on the
configuration. If the station falls over, this could lead to
injuries, particularly to the feet.
Caution!
Leaks in the unit may occur during transport or
installation. Check the nuts to ensure that they are
properly tightened before the connection to avoid
property damages.
Before installing Combi Port PRO ensure that:
•the primary pipes are laid in the building site.
• the primary pipe installation is flushed and checked for leaks
• the power and ground cables are routed to the installation site.
• the unit can be installed in a dry and frost-free room with an
ambient temperature lower than +40 °C.
• the unit can be mounted upright (not inclined, upside down or
lying down).
• the unit is always easy to access even after the assembly.
4.2 Water analysis
A water analysis of the tap water must be checked before using the
device. The limit values can be found in our technical information.
The heating water quality must be in accordance to VDI 2035. In
case of warranty claims, the report must be presented.
Combi Port Base | Installation and operation manual | 9

5 Mechanical installation
5.1 In-wall installation
Included parts
AB
C
D
E
F
GHI
CD0000281
Item Description
A Cabinet body
B Coin lock
C Frame
D Supporting plate for dry construction
E Bracket without hole
F Wingnut
G Bracket with hole
H Screed baffle plate
I Door
Preparations
A
B
C
CD0000240
Item Description
A Cabinet body
B Frame
C Door
1. Dismount the frame and door.
2. Store the frame and door for later mounting.
Adjusting the in-wall cabinet
The in-wall cabinets are adjustable inside the niche in height and
depth.
The niche height is calculated using the floor height and is measured
from the bare floor. The specified floor installation height has to be
set according to the values visible on the feet.
CD0000349
f = 0-200
Dimensions of in-wall mounted
cabinet (width x height x depth
mm)
Niche dimensions in-wall (width
x height x depth mm)
610 x 840 x 110 630 x (840 + 30 + f) x 115
750 x 1190 x 110 770 x (1190 + 30 + f) x 115
10 | Combi Port Base | Installation and operation manual
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